Custom Cushions, Built From Your Shape
Factory-direct, cut to your measurements — pick a shape, enter your numbers, choose a fabric, and watch a live factory-direct estimate build itself, with a dimension drawing of your exact cushion.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Trace your old cushion on paper, photograph it next to a tape measure, and email it to us — a Custom Template order is routine work here.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Foam density How to choose density →
Choose your fabric
Six families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
All covers sewn to your exact dimensions — no stock sizes, no zippers (sewn envelope closure).
Review & order
Calculated live from your measurements — every line, no surprises.
Price breakdown
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Your cushion
Your configuration
Indoor Cushions
Window seats, banquettes, dining chairs, pews — every indoor shape, cut to your numbers.
Outdoor Cushions
Patio, deep seat, chaise, wicker, boat & golf cart — Sunbrella-grade outdoor builds.
Factory Direct
Source workshop, no middlemen
119 Fabrics
Free swatch program
±½″ Tolerance
Cut to your exact measurements
Remake Free
If we cut it wrong, remade free
Build Your Cushion
A custom cushion is not a product you pick — it is a shape you describe. Tell us the outline, the numbers that define it, and where it lives: the same factory cuts indoor sofa pads, outdoor deep-seat sets, round ottomans and notched radiator covers, all to the same written tolerance. No size charts, no “closest match,” no compromise padding.
The customizer above walks the whole job in four steps — shape, measurements, fabric, review. Every field takes decimals to the quarter inch, the estimate updates as you type, and nothing is cut until you confirm the numbers with us. Made to order in 7–14 business days — roughly half the wait of typical US custom shops.
Eleven shapes cover most of what we cut — rectangles through wedges, each with its own measurement fields, all on the same per-square-foot formula so shape never adds a fee. Something odder? Trace the old cushion on paper, photograph it next to a tape measure, and email it to us — “any shape” is the job, not an exception.
The 11 Shapes We Cut
Every custom cushion starts with one of these shapes. Pick yours to jump back into the customizer above — or read on to find the one your seat has been waiting for.
Rectangle / Square
The classic cut for benches, window seats, dining chairs and daybeds. Give width, depth and thickness — optional rounded corners — and it arrives cut to the inch. Start this shape →
Chaise (Hinged)
One-piece chaise lounge pads that fold exactly where your frame hinges. You give the seat depth, back height and hinge position; we cut the bend to match. Start this shape →
L-Shape / Corner
Sectional corner seats, L-shaped banquettes and corner window benches. Measure both arms along the outside and the notch is calculated automatically. Start this shape →
T-Cushion
The seat pads that wrap around American club-chair and sofa arms. Give the between-arms width, arm wrap and front overhang — the “ears” are cut to your chair. Start this shape →
Bowed Front
Curved-front cushions for curved sectionals, gliders and fan sofas. You measure the straight chord and the bow height; we draw the arc through it. Start this shape →
Notched (Left / Right)
A rectangular cushion with one corner cut away — the go-to for clearing trim, radiators, posts and pipes. Pick the left or right side on the measurements step; width and depth of the notch are all we need. Start this shape →
Round
Round ottomans, stool pads and tree-bench segments. One number — the diameter, measured across the widest point. Start this shape →
Oval
Oval window seats, rocker seats and ottomans. Two axes: the longest run and the widest point across it. Start this shape →
Half-Round
Flat back, curved front — window-seat ends, wall niches and half-round benches. The flat edge runs along the wall; the curve faces the room. Start this shape →
Wedge / Tapered
Front and back edges of different widths — bay-window corners at 30°, 45° or 60°, angled banquettes and fan-back chairs. Start this shape →
Don’t see your shape? We make any shape. Trace your old cushion on paper, photograph it next to a tape measure, and email it to us.
How to Measure a Custom Cushion
- Measure the cushion, not the frame — if you have the old pad, lay it flat and go edge to edge; if not, measure the deck or slot the new one will live in.
- Three numbers do most jobs: width, depth, thickness. T-cushion ears and notched outlines get sketched on paper with the dimensions labeled — the notch is a dimension, not a detail.
- Every field takes decimals to the quarter inch (23.5 or 23 1/2 both work). Measure twice, order once.
- Order matched sets as one run — pieces cut from one dye lot match; fabric ordered later will not.
Full walkthroughs: our measuring guides.
Fabric by Where the Cushion Lives
The same cut comes in two fabric families. Indoors wants soft weaves — cotton linens and classic textures that breathe against bare arms. Outdoors wants solution-dyed acrylic, the fiber family behind Sunbrella-class fabrics, where the color is in the fiber so it resists UV fading for years.
Between them sits Tech Fabric — a wipe-clean, waterproof surface that belongs anywhere a drink gets spilled. All 119 fabrics live in one library with macro close-ups in the customizer, and free swatches ship with every quote: pick by hand, not by thumbnail. The full fabric guide compares every tier side by side.
A Draw From the Swatch Library
One library, 119 fabrics, indoor and outdoor — a few of them below. In the customizer each one renders with a macro close-up, so you can read the weave before you commit.
A draw from the 119-fabric swatch library — free samples ship with every quote.
Frequently asked questions
Pick your shape from the 11 we cut, type your measurements in inches (decimals like 23.5 or fractions like 23 1/2 both work), choose a fabric — filter the menu by indoor or outdoor use — and a foam density, and the tool calculates a factory-direct estimate instantly — with a live dimension drawing of your exact cushion you can email to yourself or add straight to your order bag.
Quotes are estimates based on your measurements. We re-verify every dimension before cutting and will contact you if anything looks off — nothing is cut until your numbers are confirmed. The finished piece is then held to a written tolerance: within ½ inch of your confirmed dimensions (¾ inch on runs over 36 inches), or we remake it free.
Custom cushions are made to order in 7–14 business days, plus shipping — typical US custom shops quote 3–6 weeks, so the mill-direct route is roughly half the wait. Straightforward rectangles run toward the fast end; hinged chaises, notched pieces and large sectionals take the full window. Rush production (4–7 business days) is available on request.
Check it against your confirmation email. Within our published tolerance (± ½ in., ± ¾ in. on longer runs) is hand-sewn reality; outside it, we remake the piece free — that is the written standard, not a negotiation. Full table on the Shipping & Returns page.
Three years on workmanship (residential; 1 year commercial) — seams, sewing, fill — from our workshop. Covers close with a sewn envelope closure (no zippers); spot clean per the fabric care sheet. Fabric fade performance follows the tier you choose; we tell you honestly when a cheaper tier is enough for your sun exposure.
Because most of them are thin pads, not cushions. Mass-market outdoor pads typically run 1.5–2.5 inches of low-density fill that flattens in one to two seasons; every cushion we cut starts at 35-density foam and runs to 65-density for heavy daily seating — the foam alone carries two to three times the material of a boxed pad. Cheaper pads are a real choice for covered, occasional use; they are just not the same product. And buying direct means your exact numbers get checked twice against a database of 195+ verified sizes — no marketplace listing does that.
Get fabric swatches & size guides in your inbox. Email [email protected] with the cushion type you’re considering, or send us a message — we reply within one business day.
Made by the factory that ships them
- Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
- Every dimension you send is re-checked before a single yard of fabric is cut.
- Made-to-order means any fabric, any piece, no minimum.
- If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.
Custom cushions from $70 — every shape, one factory, no minimum.
Know your furniture’s series? Skip custom-cutting entirely — our replacement library already holds measured dimensions for 24 Hampton Bay and 7 Martha Stewart collections. And every order, custom or replacement, goes better when you start with the three-step measuring guide.
Related pages
L-Shape Cushions
Custom L-Shaped Cushions for Corners, Nooks & Odd Angles Factory-direct, cut to your two-arm measurements — corner banquettes, wraparound benches,
Sunbrella Cushions
Sunbrella Cushions: Fabric Facts & Premium Alternatives What Sunbrella fabric actually is, where it earns its price, and how our
Further reading from the blog
How to Measure Outdoor Cushions: The Complete Step-by-Step Guide (2026)
A factory-accurate guide to measuring outdoor cushions — width, depth, thickness, radius corners and special shapes — with real Hampton Bay replacement dimensions and a pre-order checklist.
Standard Cushion Sizes Chart: Every Common Dimension in One Place
The standard cushion sizes reference: seat cushions by chair type, bench and chaise dimensions, thickness bands by use, why ‘standard’ varies so much, and how to move from the chart to an exact order.