Custom Cushions, Built From Your Shape

Pick your shape from the 11 we cut, type your measurements in inches (decimals like 23.5 or fractions like 23 1/2 both work), choose a fabric — filter the menu by indoor or outdoor use — and a foam density, and the tool calculates a factory-direct estimate instantly — with a live dimension drawing of your exact cushion you can email to yourself or add straight to your order bag.

Quotes are estimates based on your measurements. We re-verify every dimension before cutting and will contact you if anything looks off — nothing is cut until your numbers are confirmed. The finished piece is then held to a written tolerance: within ½ inch of your confirmed dimensions (¾ inch on runs over 36 inches), or we remake it free.

Custom cushions are made to order with a 4-7 business-day make-and-ship window — crafted in 4-7 business days, then shipped direct from our workshop. Straightforward rectangles run toward the fast end; hinged chaises, notched pieces and large sectionals take the full window. Rush production (3–5 business days) is available on request.

Check it against your confirmation email. Within our published tolerance (± ½ in., ± ¾ in. on longer runs) is hand-sewn reality; outside it, we remake the piece free — that is the written standard, not a negotiation. Full table on the Shipping & Returns page.

Three years on workmanship (residential; 1 year commercial) — seams, sewing, fill — from our workshop. Covers close with a zipper and remove for washing; wash per the fabric care sheet. Fabric fade performance follows the tier you choose; we tell you honestly when a cheaper tier is enough for your sun exposure.

Because most of them are thin pads, not cushions. Mass-market outdoor pads typically run 1.5–2.5 inches of low-density fill that flattens in one to two seasons; every cushion we cut starts at 35-density foam and runs to 65-density for heavy daily seating — the foam alone carries two to three times the material of a boxed pad. Cheaper pads are a real choice for covered, occasional use; they are just not the same product. And buying direct means your exact numbers get checked twice against a database of 195+ verified sizes — no marketplace listing does that.

Most of what we ship is furniture cushions replacement — new cushions for frames their makers no longer stock parts for. Replace cushions one piece or one set at a time; the customizer takes the same measurements whether the design is yours or a discontinued catalog’s. Named-series shortcut: the replacement library already holds pre-measured Hampton Bay, Martha Stewart and IKEA lines.

We sew cushions, not slip covers — every cover is made to its core as a complete cushion, so a customised pillow cover as a standalone product isn’t ours. What we do build in that direction: seat and back cushions, the structural pads, in any size and fabric — a lofted back cushion is the piece that plays the decorative-pillow role on most seats.

Not a walk-in foam store — we are the cushion factory that foam stores supply. The closest lane is foam-only cores cut to your cover’s interior (the refill job); full cushions start at 35-density foam. If the project is raw sheet foam by the yard, a local foam supplier is the honest call.