24" x 24" Outdoor Cushions – Custom Made to Your Exact Size

Cut to your measurements — width, depth, and thickness — not to a stock chart. Factory-direct, no minimums.

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Trace your old cushion on paper, photograph it next to a tape measure, and email it to us — a Custom Template order is routine work here.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)

Foam density How to choose density →

Your cushion drawing appears here as you type.

Choose your fabric

Six families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:

Pattern:

All covers sewn to your exact dimensions — no stock sizes, no zippers (sewn envelope closure).

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion

Your configuration

Factory Direct

Source workshop, no middlemen

119 Fabrics

Free swatch program

±½″ Tolerance

Cut to your exact measurements

Remake Free

If we cut it wrong, remade free

Build Your 24 x 24 Cushion

Twenty-four inches square is the defining size of outdoor deep seating — the standard module on lounge chairs, sectionals, and wide patio swivel frames. It is also the single most-searched cushion size in America, which tells you two things at once: a lot of furniture was built around it, and a lot of that furniture is now old enough to need new pads. Stock 24-inch squares exist everywhere, yet they fit almost nothing exactly, because each factory cut its pads to its own frame — a “24 inch” original can measure 24.41, 24.25, or exactly 24.

We cut every 24 x 24 outdoor cushion to the measurements you send — width, depth, and thickness — in three fabric tiers: Tech Fabric, our leather-like waterproof weave that wipes clean — the outdoor workhorse; Cotton Linen, a durable everyday weave for covered patios and indoors; or Premium Velvet, plush claw-resistant velvet for indoor luxury. Our measurement library holds seven factory-originals at this square across the Lily Bay, Windsor, Riley, and Beachside series, so replacement buyers can cross-check before ordering. Sewn to the quarter inch by the factory that ships it.

This page is the hub of the 24-inch family. If your frame measures close but not exact, the neighboring squares keep their own charts: 22 x 22 for compact lounge chairs, 24 x 24 patio and 24 x 24 chair for the same square by the phrase you searched, 25 x 25 and 26 x 26 for the oversized run, and rectangles at 24 x 26 and 23 x 26 when the deck runs deeper than a square. Families of furniture cluster around this module; measure first, then let the charts confirm.

Pricing — estimated starting at

Fabric tier	Estimated price*
Cotton Linen	$115
Tech Fabric	$141
Premium Velvet	$175

*One cushion, 24 × 24 in. (4.00 sq ft top surface): $39 make-base + 4.00 sq ft × fabric rate ($19.0/sq ft, $25.5/sq ft, $34.0/sq ft). Thickness, foam density, and the sewn closure is confirmed at checkout — and every dimension is confirmed with you before we cut.

For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. We publish the formula above so you can check the math before you order.

Fits these furniture series

Series	Piece	Part	Factory size (W × D × T)
Lily Bay	6-Piece Set	Seat	24 × 24 × 5 in. measured
Lily Bay	Lounge Chair	Seat	24 × 24 × 5 in. measured
Riley	Lounge Chair	Seat	24 × 24 × 3.5 in. measured
Riley	Sectional	Seat	24 × 24 × 3.5 in. measured
Melbourne	Lounge Chair	Seat	24 × 25 × 4 in. measured
Middletown	Lounge Chair	Seat	24 × 25 × 5.5 in. measured
Verrado	Club Chair	Seat	24 × 25 × 6 in. measured
Verrado	Loveseat	Seat	24 × 25 × 6 in. measured
Chateau	Lounge Chair	Seat	24 × 25.5 × 5 in. measured
Chateau	Sofa	Seat	23.5 × 25.5 × 5 in. measured
Edington	Swivel Lounge Chair	Back	24.5 × 22.5 × 5 in. measured
Lake Adele	6-Piece Set	Seat	23 × 23 × 5 in. measured
Windsor	Lounge Chair	Seat	24 × 24 × 4 in. (pending verification)
Windsor	Sofa (3 Seat)	Seat	24 × 24 × 4 in. (pending verification)
Beachside	Sectional (Loveseat Section)	Seat	24.41 × 24.41 × 5 in. (pending verification)

Matching tolerance: width and depth each within 1.5 in. of 24 x 24. Entries marked measured are factory-original pieces from our measurement library; entries marked (pending verification) await re-measurement. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.

Exact fit in any size — get an instant quote.

Yours differs? That’s the point — we cut to your numbers.

Measure your 24 x 24 seat

Old cushion flat on a table: width edge to edge, depth front to back, thickness seam to seam — never squeezed.
No old cushion? Measure the seat deck between the frame rails and arms, and send the raw numbers rather than rounding.
Photograph the label under the frame first — a model number can match you to a documented series chart in seconds.

Full walkthrough with photos: How to Measure (and Identify) Your Cushions.

Fabrics that suit a 24 x 24

Open-deck duty defaults to Tech Fabric — waterproof, wipe-clean, and tolerant of the sun a 24-inch square catches all afternoon. Cotton Linen belongs under cover: covered patios, screened rooms, and indoor deep seats, where its tighter weave earns its keep. Premium Velvet is the indoor-luxury tier, plush and claw-resistant, for the reading chair that lives inside. The honest climate-by-climate comparison, including what actually kills fabric by region, is in the outdoor fabric guide.

From the 119-fabric swatch library — free samples ship with every quote.

Thickness and loft at 24 x 24

A 24-inch square is the defining deep-seating module, and thickness is what separates the builds. Three inches is dining duty — it exists, but it undersells the frame. Five inches is the standard the furniture was designed around: seat height, back pitch, and the gap your knees expect all assume it. Six inches is the plush tier for frames that get naps, not conversations. Below 4.5 on a daily-use lounge chair, most foams dish inside a season, and the pad starts sliding toward the front rail.

Backs are their own decision. A back cushion in this family of frames usually runs the seat width and 18–26 inches high, with 4–7 inches of loft, often cut as a wedge — thicker at the bottom, where the frame’s recline leaves a gap. Measure loft at the top and the bottom separately, and order seats and backs in one run so the loft and the dye lot agree across the set.

Ordering 24 x 24 cushions as a set

Most 24-inch squares do not travel alone. Deep-seating sets run four to six seats; sectionals run three to five blocks plus a corner; firepit groups run four seats and an ottoman. Search behavior agrees with the furniture: “set of 4” and “set of 6” qualifiers ride along with this square more often than with any other. We cut sets the way sets should be cut — every piece from one fabric run, one foam grade, one production batch, so the pieces match in loft and in color.

Practical notes for set orders: enter each piece type once and set the quantity, or list every module individually when they differ — sectionals with a corner wedge or a chaise end are not six identical squares, and the order form treats them as the pieces they are. Mixed runs are normal: four seats, two backs, and an ottoman travel on one order, each priced on its own area at the same formula. And if half the set is sound, replace in symmetry pairs at minimum — a new pad next to a settled one shows at the loft line, and staging by piece type keeps the mismatch from sitting side by side.

A draw from the 119-fabric swatch library — free samples ship with every quote.

Frequently asked questions

Why do stock 24 x 24 pads never quite fit?

Because factories cut to the frame, not the label. Our library shows Hampton Bay originals at this square from exactly 24.0 to 24.41 inches (the Beachside loveseat pad). We cut to whatever your frame measures — quarter-inch accuracy, same price.

How long do custom cushions take?

Each order is cut and sewn after you place it — typically 7–14 business days in production, and you receive a confirmation listing every dimension before any fabric is cut.

Should I measure the old cushion or the frame?

The old cushion, flat on a table, edge to edge — it was cut to the frame already. If the pads are gone, measure the seat deck between the frame rails and send us the raw numbers.

Can I order 24 x 24 outdoor cushions as a set of 4 or 6?

Yes — sets are the normal order at this size. Every piece in one run shares the fabric lot and foam grade, so six seats match in loft and color. Sectionals and firepit groups: list each piece type (seats, corner, backs, ottoman) and the form prices each on its own area.

Do you sell 24 x 24 outdoor cushion covers separately?

We make full cushions — foam and cover cut and sewn as one piece — rather than covers alone. If your inserts are sound and the fabric is tired, a full replacement at the same dimensions restores both; covers-only work leaves seam tolerances to chance against foam we have never handled.

What if my measurements turn out wrong?

Contact us with photos and the measurements you confirmed, so we can review the build against your numbers. If the mistake is ours — outside the ±½″ tolerance, wrong fabric, wrong build — the cushion is remade free, any time. If the confirmed number was simply off, the cushion was cut right; we’ll help you re-measure so the replacement fits the first time.

Made by the factory that ships them

Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
Every dimension you send is re-checked before a single yard of fabric is cut.
Made-to-order means any fabric, any piece, no minimum.
If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.