20" x 20" Outdoor Cushions – Custom Made to Your Exact Size

The cut follows your tape: width, depth, and thickness exactly as measured, not as charted. Built factory-direct with no minimum order.

See the full cushion size chart — every standard size and its typical frames at a glance.

20 x 20 outdoor cushions — thick square replacement pads for outdoor club chairs

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)
Your cushion drawing appears here as you type.

Choose your fabric

Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:
Pattern:

All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Free shipping over $158 · $29 flat below

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion
Your configuration
Photo (optional)

Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.

JPG, PNG or WebP · up to 10 MB each · max 3

Factory Direct

No trading company between you and the cutting table

119 Fabrics

All 119 viewable in the configurator

±½″ Tolerance

Cut to the dimensions you supply

Remake Free

Wrong build or wrong fabric, remade free

Build Your 20 x 20 Cushion

“Twenty by twenty” is outdoor cushion folklore — the size everyone believes is standard. In practice, our measurement library shows factory originals running from 19.5 to 20.25 inches on pieces labeled 20-inch, because each factory cut to its own frame. That spread is why stock replacements disappoint so reliably at this size: a 19.5-inch pad gaps in a 20.25-inch deck, and the reverse never sits flat.

We cut 20 x 20 outdoor cushions to your measurements, to the quarter inch, and the price is the same whatever number you enter. Nine library entries now chart this square and its nearest factory sizes — seats and backs from Charlottetown, Lake Adele, Melbourne, Pacific Grove, Pembrey, and Verrado, plus Oak Cliff and Laurel Oaks backs awaiting re-measurement — so Hampton Bay and Martha Stewart owners can verify a match before ordering. Thickness 3 to 5 inches, three fabric families led by Tech Fabric, our waterproof, wipe-clean workhorse, with zippered, removable covers. Factory-direct, made to order. Up the square ladder, the 23 x 23 lounge square and the 30 x 30 daybed square keep their own charts.

Pricing — estimated starting at

Foam densityEstimated price*
35D foam$119
50D foam$121
65D foam$125

*One cushion, 20 × 20 in. (2.78 sq ft top surface): $45 make-base + 2.78 sq ft × combined foam + fabric rate ($26.47/sq ft in 35D, $27.37 in 50D, $28.69 in 65D, each at the 3-inch default). Fabric choice never moves the number — all 119 sit at one price, and the from-113 entry runs 35D at the thinnest 2-inch cut. You settle thickness at checkout; every dimension comes back to you for confirmation before cutting.

For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. The pricing math is right on the page — every dollar of the estimate traces back to a dimension you can measure.

Fits these furniture series

SeriesPiecePartFactory size (W × D × T)
CharlottetownRocker ChairSeat19.75 × 19.5 × 4 in. measured
Lake AdeleChat ChairBack21 × 21 × 2.5 in. measured
Lake AdeleChat ChairSeat21 × 19 × 3.5 in. measured
MelbourneOttomanOttoman21 × 19 × 4 in. measured
Pacific GroveDining ChairSeat21 × 21 × 3.5 in. measured
PembreyOttomanOttoman19.5 × 18.5 × 5.5 in. measured
VerradoDining ChairBack21.5 × 19 × 5 in. measured
Oak CliffDining ChairBack20 × 20 × 3.5 in.
Laurel OaksDining ChairBack20 × 19.5 × 4.75 in.

Matching tolerance: width and depth each within 1.5 in. of 20 x 20. Chart entries come from factory-original pieces and supplier documentation. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.

Exact fit in any size — get an instant quote.

If yours does not match the line above, we cut to yours all the same.

Measuring tips for a 20 x 20

Premium Olefin - Orange
  • Lay the original pad flat on a table: width across the edges, depth from front to back, thickness at the seam — leave the foam uncompressed.
  • Factory “20 inch” pads run 19.5–20.25 — trust your tape measure over any label.
  • Rocker and swivel frames: a snug quarter-inch fit keeps the pad moving with the seat, not against it.
  • Photograph the label under the frame — a model number can match you to a documented series chart.

Every step in photos, end to end: How to Measure (and Identify) Your Cushions.

Fabrics that suit a 20 x 20

Open-air default is Tech Fabric — waterproof, wipe-clean, sun-tolerant. Cotton Linen for covered porches; Premium Velvet for screened rooms. Wicker variants and the tier-by-tier climate logic live in the outdoor fabric guide.

A few from the 119-fabric lineup — review the full set, zoomed, in the configurator first.

Striped Canvas - Light brown

Why there is no 20 x 20 clearance bin

Foam thickness for a 20 x 20

Twenty-inch squares are the patio default — dining chairs across a decade of big-box sets, wicker dining squares, bistro oversize. Thickness 2.5–3 inches keeps table height; 3 is the comfortable standard; 4 only on low frames. The recline-and-slide problem shows up here too: on a tilted deck, an exact-fit cut is what keeps the pad sitting true — and a thin non-slip rug pad trimmed slightly smaller than the cushion, laid flat underneath, is the honest fix if the chair gets dragged around.

Density: 35D seasonal, 50D daily, high grades for lounge duty. Confirmed with your dimensions before cutting, same tolerance as every size.

“Clearance” in the cushion trade means one thing: a line is discontinued and the warehouse is emptying. The pads were cut to frames that no longer sell, in colors that did not move, at sizes that fit whoever bought them first. That is why clearance hunting at a specific size — twenty by twenty, or any square with a number attached — fails so reliably: you need one size, and the bin holds every size except yours.

Made-to-order inverts the logic. Nothing is warehoused, so nothing needs clearing: your pad is cut when you order it, in the fabric you picked, at the number you measured. The honest comparison is not clearance price versus custom price — it is the cost of two wrong clearance pads against one right one. The formula is published above so the math is yours to check before ordering.

Ordering 20 x 20 pads as a set

Dining sets are the usual reason: four, six, or eight chairs that took the same square when they left the factory. Search behavior matches — “set of 6” rides with this size as often as with any small square. One order, one fabric run, every pad cut to the same numbers; head chairs that measure an inch wider (common on older sets) get their own line item in the same run rather than rounding down to match the herd.

Thickness across a set: whatever you pick applies to every chair, because a mixed-height dining set is visible from across the yard. Three inches is the dining standard at this square; two-and-a-half keeps tight tables workable; four belongs on slow-dinner frames.

Close sizes: 19, 21, and the rounding trap

The inch on either side of 20 is real territory. Nineteen is a documented search size in its own right; twenty-one runs on wicker dining and chat frames; the library holds originals at this square from 19.5 to 20.25. The trap is rounding a 19.75 deck up to 20 — a quarter inch of overhang at the front rail shows on every slat frame, and a half inch starts riding up at the corners. Order the number you measured: 19.75 costs the same as 20 here, and fits like nothing off a shelf.

Where a 20 x 20 also lives: indoors

The square that patios claim is arguably busier inside. Dining chairs are the volume case — kitchen and dining-room seats cluster at 16–20 inch squares, and 20 is where American dining frames land when they are not 18. Kitchen islands and peninsula overhangs run 20-inch pads on backless counter stools. Banquettes divide their long decks into seat modules — a 60-inch nook bench takes three, an 80 takes four — and modularity lets you flip and rotate pads individually, which evens out foam wear across years of breakfasts.

Indoor duty changes two specifications, not the size: thickness runs thinner than patio deep-seating — 2 to 3 inches at tables, because the table’s height was designed around the frame, not the cushion, and 3–4 on ottomans and benches where comfort outranks clearance — and fabric picks shift from weatherproof tiers to the weaves that feel right against skin and clothes: Cotton Linen for kitchen duty, Premium Velvet for the formal room.

New covers or new foam? Tired seat pads fail in one of two ways, and the fix differs. Covers fade, stain, or split while the foam still springs back — finger-test the center; foam that rebounds was doing its job. Foam compresses and dishes while the cover still looks fine — the sit tells you before the fabric does, a seat that keeps a hollow after you stand. We cut full cushions — foam and cover sewn as one piece — so a replacement here is both at once, built to the dimensions you send.

Fabrics from the 119-option range, pictured — see all of them enlarged in the configurator before ordering.

Frequently asked questions

Because factories cut to the frame, not the label — our library shows originals from 19.5 to 20.25 inches on nominal 20-inch pads. Measure your old cushion flat, edge to edge, and we match that number.

Every cover here unzips — cleaning can be a cloth in hand or a full wash cycle. On ease, Tech Fabric wins: a waterproof surface wiped down damp. Cotton Linen answers to spot cleaning and a low-heat iron from the back. Velvet suits dry cleaning or a careful hand wash, with the pile brushed flat to dry; Chenille is strictly spot-clean, tufts left alone. All 119 options sit in the configurator, zoomable before you order.

Three fabric families, at every size — all one price: Tech Fabric, our waterproof, wipe-clean leather-like weave — the outdoor workhorse; Cotton Linen, a durable everyday weave with no pilling, shrinking, or fading, best under covered patios and indoors; and Premium Velvet, plush high-density velvet with a claw-resistant weave for indoor luxury. A 16-inch square gets the same fabrics as a 60-inch bench pad.
Several documented lines — Melbourne ottomans, Middletown and Pacific Grove dining chairs, Lake Adele chat chairs. The fits table below lists the near-squares; click through for full charts before measuring.

A standard Adirondack seat is 19–21 inches square, so dimensionally close — but the fan back and the front taper are what actually fit. See Adirondack chair cushions for the fit logic.

Not here — nothing is stocked, so nothing needs clearing. Each pad is cut after you order it, which is why a made-to-order 20 x 20 is never out of stock and never a leftover color. Clearance bins exist to move pads cut for discontinued frames; this is the opposite business.
Yes — backs at this size typically run 3.5–5 inches thick. Send the back’s height and thickness and we’ll cut a pad that fills the frame instead of sitting loose.

Often — bench decks of 40–60 inches divide into 20-inch modules that flip and rotate individually, which extends foam life. The alternative is one joined pad; both are standard builds (see indoor bench cushions).

We build complete cushions — foam and cover cut and sewn together — rather than bare inserts. Interior tolerances are the reason: a cover sewn to your dimensions and a foam cut to the same numbers fit each other exactly, which an insert dropped into an existing cover cannot promise.
Each order is cut and sewn after you place it — a 4-7 business-day make-and-ship window, typically 4–7 business days in production, and you receive a confirmation listing every dimension before any fabric is cut.

One workshop, start to finish

Custom 20 x 20 cushions from $113 — a four-step quote.

Ready when you are. Enter your measurements, pick your fabric and your finishing — every dimension comes back to you for confirmation before we cut. One cushion or a whole set, from the factory that ships them. Cut to within ½ inch of your confirmed numbers — outside tolerance, remade free.

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