20" x 20" Outdoor Cushions – Custom Made to Your Exact Size

Cut to your measurements — width, depth, and thickness — not to a stock chart. Factory-direct, no minimums.

20 x 20 outdoor cushions — thick square replacement pads for outdoor club chairs

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Trace your old cushion on paper, photograph it next to a tape measure, and email it to us — a Custom Template order is routine work here.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)

Foam density How to choose density →

Your cushion drawing appears here as you type.

Choose your fabric

Six families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its for what the fabric is and where it works best.

Use:
Pattern:

All covers sewn to your exact dimensions — no stock sizes, no zippers (sewn envelope closure).

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion

Your configuration

Factory Direct

Source workshop, no middlemen

119 Fabrics

Free swatch program

±½″ Tolerance

Cut to your exact measurements

Remake Free

If we cut it wrong, remade free

Build Your 20 x 20 Cushion

“Twenty by twenty” is outdoor cushion folklore — the size everyone believes is standard. In practice, our measurement library shows factory originals running from 19.5 to 20.25 inches on pieces labeled 20-inch, because each factory cut to its own frame. That spread is why stock replacements disappoint so reliably at this size: a 19.5-inch pad gaps in a 20.25-inch deck, and the reverse never sits flat.

We cut 20 x 20 outdoor cushions to your measurements, to the quarter inch, and the price is the same whatever number you enter. Nine library entries now chart this square and its nearest factory sizes — seats and backs from Charlottetown, Lake Adele, Melbourne, Pacific Grove, Pembrey, and Verrado, plus Oak Cliff and Laurel Oaks backs awaiting re-measurement — so Hampton Bay and Martha Stewart owners can verify a match before ordering. Thickness 3 to 5 inches, three fabric tiers led by Tech Fabric, our waterproof, wipe-clean workhorse, with a sewn envelope closure. Factory-direct, made to order.

Pricing — estimated starting at

Fabric tierEstimated price*
Cotton Linen$92
Tech Fabric$110
Premium Velvet$134

*One cushion, 20 × 20 in. (2.78 sq ft top surface): $39 make-base + 2.78 sq ft × fabric rate ($19.0/sq ft, $25.5/sq ft, $34.0/sq ft). Thickness, foam density, and the sewn closure is confirmed at checkout — and every dimension is confirmed with you before we cut.

For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. We publish the formula above so you can check the math before you order.

Fits these furniture series

SeriesPiecePartFactory size (W × D × T)
CharlottetownRocker ChairSeat19.75 × 19.5 × 4 in. measured
Lake AdeleChat ChairBack21 × 21 × 2.5 in. measured
Lake AdeleChat ChairSeat21 × 19 × 3.5 in. measured
MelbourneOttomanOttoman21 × 19 × 4 in. measured
Pacific GroveDining ChairSeat21 × 21 × 3.5 in. measured
PembreyOttomanOttoman19.5 × 18.5 × 5.5 in. measured
VerradoDining ChairBack21.5 × 19 × 5 in. measured
Oak CliffDining ChairBack20 × 20 × 3.5 in. (pending verification)
Laurel OaksDining ChairBack20 × 19.5 × 4.75 in. (pending verification)

Matching tolerance: width and depth each within 1.5 in. of 20 x 20. Entries marked measured are factory-original pieces from our measurement library; entries marked (pending verification) await re-measurement. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.

Exact fit in any size — get an instant quote.

Yours differs? That’s the point — we cut to your numbers.

Measuring tips for a 20 x 20

Premium Olefin - Orange
  • Old cushion flat on a table: width edge to edge, depth front to back, thickness seam to seam — never squeezed.
  • Factory “20 inch” pads run 19.5–20.25 — trust your tape measure over any label.
  • Photograph the label under the frame — a model number can match you to a documented series chart.

Full walkthrough with photos: How to Measure (and Identify) Your Cushions.

Fabrics that suit a 20 x 20

Open-air default is Tech Fabric — waterproof, wipe-clean, sun-tolerant. Cotton Linen for covered porches; Premium Velvet for screened rooms. Wicker variants and the tier-by-tier climate logic live in the outdoor fabric guide.

From the 119-fabric swatch library — free samples ship with every quote.

Striped Canvas - Light brown

Why there is no 20 x 20 clearance bin

Foam thickness for a 20 x 20

Twenty-inch squares are the patio default — dining chairs across a decade of big-box sets, wicker dining squares, bistro oversize. Thickness 2.5–3 inches keeps table height; 3 is the comfortable standard; 4 only on low frames. The recline-and-slide problem shows up here too: on a tilted deck, an exact-fit cut is what keeps the pad sitting true — and a thin non-slip rug pad trimmed slightly smaller than the cushion, laid flat underneath, is the honest fix if the chair gets dragged around.

Density: 35D seasonal, 50D daily, high grades for lounge duty. Confirmed with your dimensions before cutting, same tolerance as every size.

“Clearance” in the cushion trade means one thing: a line is discontinued and the warehouse is emptying. The pads were cut to frames that no longer sell, in colors that did not move, at sizes that fit whoever bought them first. That is why clearance hunting at a specific size — twenty by twenty, or any square with a number attached — fails so reliably: you need one size, and the bin holds every size except yours.

Made-to-order inverts the logic. Nothing is warehoused, so nothing needs clearing: your pad is cut when you order it, in the fabric you picked, at the number you measured. The honest comparison is not clearance price versus custom price — it is the cost of two wrong clearance pads against one right one. The formula is published above so the math is yours to check before ordering.

Ordering 20 x 20 pads as a set

Dining sets are the usual reason: four, six, or eight chairs that took the same square when they left the factory. Search behavior matches — “set of 6” rides with this size as often as with any small square. One order, one fabric run, every pad cut to the same numbers; head chairs that measure an inch wider (common on older sets) get their own line item in the same run rather than rounding down to match the herd.

Thickness across a set: whatever you pick applies to every chair, because a mixed-height dining set is visible from across the yard. Three inches is the dining standard at this square; two-and-a-half keeps tight tables workable; four belongs on slow-dinner frames.

Close sizes: 19, 21, and the rounding trap

The inch on either side of 20 is real territory. Nineteen is a documented search size in its own right; twenty-one runs on wicker dining and chat frames; the library holds originals at this square from 19.5 to 20.25. The trap is rounding a 19.75 deck up to 20 — a quarter inch of overhang at the front rail shows on every slat frame, and a half inch starts riding up at the corners. Order the number you measured: 19.75 costs the same as 20 here, and fits like nothing off a shelf.

A draw from the 119-fabric swatch library — free samples ship with every quote.

Frequently asked questions

Because factories cut to the frame, not the label — our library shows originals from 19.5 to 20.25 inches on nominal 20-inch pads. Measure your old cushion flat, edge to edge, and we match that number.

Spot clean is the rule — every cover is sewn closed, so plan on wipes, not machine washing. Tech Fabric is the easy one: a waterproof surface that wipes clean with a damp cloth. Cotton Linen spot-cleans, with a low-heat iron on the reverse if it creases. Velvet can be dry cleaned or gently hand washed, brushing the pile flat to dry; Chenille is spot clean only — never brush the tufts. Free fabric samples ship with every quote, so you can judge the weave by hand before you commit.

Three tiers, at every size: Tech Fabric, our waterproof, wipe-clean leather-like weave — the outdoor workhorse; Cotton Linen, a durable everyday weave with no pilling, shrinking, or fading, best under covered patios and indoors; and Premium Velvet, plush high-density velvet with a claw-resistant weave for indoor luxury. A 16-inch square gets the same fabrics as a 60-inch bench pad.
Several documented lines — Melbourne ottomans, Middletown and Pacific Grove dining chairs, Lake Adele chat chairs. The fits table below lists the near-squares; click through for full charts before measuring.

A standard Adirondack seat is 19–21 inches square, so dimensionally close — but the fan back and the front taper are what actually fit. See Adirondack chair cushions for the fit logic.

Not here — nothing is stocked, so nothing needs clearing. Each pad is cut after you order it, which is why a made-to-order 20 x 20 is never out of stock and never a leftover color. Clearance bins exist to move pads cut for discontinued frames; this is the opposite business.

Made by the factory that ships them

Custom 20 x 20 cushions from $92 — quote in 4 steps.

Ready when you are. Enter your measurements, pick a fabric tier and your finishing — every dimension comes back to you for confirmation before we cut. One cushion or a whole set, from the factory that ships them. Cut to within ½ inch of your confirmed numbers — outside tolerance, remade free.

Related pages

Further reading from the blog