25" x 25" Outdoor Cushions – Custom Made to Your Exact Size

Cut to your measurements — width, depth, and thickness — not to a stock chart. Factory-direct, no minimums.

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Trace your old cushion on paper, photograph it next to a tape measure, and email it to us — a Custom Template order is routine work here.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)

Foam density How to choose density →

Your cushion drawing appears here as you type.

Choose your fabric

Six families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:

Pattern:

All covers sewn to your exact dimensions — no stock sizes, no zippers (sewn envelope closure).

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion

Your configuration

Factory Direct

Source workshop, no middlemen

119 Fabrics

Free swatch program

±½″ Tolerance

Cut to your exact measurements

Remake Free

If we cut it wrong, remade free

Build Your 25 x 25 Cushion

The 25-inch square is the odd module between the 24 deep-seating standard and the oversized 26 — and it’s a real factory size, not a rounding error: several Hampton Bay series cut their lounge and sofa seats at exactly 25 x 25, as the library table below shows. If your set measures 25, ordering 24 stock pads leaves a gap at every corner that collects debris and shifts underfoot.

We cut every 25 x 25 outdoor cushion to your measurements — width, depth, thickness — in three fabric tiers, from Tech Fabric, our waterproof, wipe-clean leather-like workhorse, to Premium Velvet, plush claw-resistant velvet. Five inches is the working thickness for deep seating; 4″ suits tailored profiles. High-density foam upgrades to 65D are available, one cushion or a full set.

Close but not exactly 25 x 25? Type your numbers — decimals included — and the estimate updates as you go →

Pricing — estimated starting at

Fabric tier	Estimated price*
Cotton Linen	$122
Tech Fabric	$150
Premium Velvet	$187

*One cushion, 25 × 25 in. (4.34 sq ft top surface): $39 make-base + 4.34 sq ft × fabric rate ($19.0/sq ft, $25.5/sq ft, $34.0/sq ft). Thickness, foam density, and the sewn closure is confirmed at checkout — and every dimension is confirmed with you before we cut.

For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. We publish the formula above so you can check the math before you order.

Fits these furniture series

Series	Piece	Part	Factory size (W × D × T)
Miramar	Lounge Chair	Seat	25 × 25 × 5 in. measured
Monticello	Lounge Chair	Seat	25 × 25 × 5 in. measured
Monticello	Sofa	Seat	25 × 25 × 5 in. measured
Pacific Grove	Lounge Chair	Seat	25 × 25 × 5 in. measured
Woodbury	Lounge Chair	Seat	25 × 25.25 × 5 in. measured
Woodbury	Sofa	Seat	25.25 × 25.5 × 5 in. measured
Melbourne	Lounge Chair	Seat	24 × 25 × 4 in. measured
Middletown	Lounge Chair	Seat	24 × 25 × 5.5 in. measured
Verrado	Club Chair	Seat	24 × 25 × 6 in. measured
Verrado	Loveseat	Seat	24 × 25 × 6 in. measured
Chateau	Lounge Chair	Seat	24 × 25.5 × 5 in. measured
Woodbury	Loveseat	Seat	26 × 25.5 × 5 in. measured
Beachside	Sectional (Loveseat)	Seat	24.41 × 24.41 × 5 in. (pending verification)

Matching tolerance: width and depth each within 1.5 in. of 25 x 25. Entries marked measured are factory-original pieces from our measurement library; entries marked (pending verification) await re-measurement. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.

Exact fit in any size — get an instant quote.

Yours differs? That’s the point — we cut to your numbers.

Measure your 25 x 25 seat

Old cushion flat on a table: width edge to edge, depth front to back, thickness seam to seam — never squeezed.
No old cushion? Measure the seat deck between the frame rails and arms, and send the raw numbers rather than rounding.
Photograph the label under the frame first — a model number can match you to a documented series chart in seconds.

Full walkthrough with photos: How to Measure (and Identify) Your Cushions.

Fabric choices at 25 x 25

Deep-seating pads are the patio’s most-exposed surfaces after the chaise. Tech Fabric for open sets (waterproof, wipe-clean), Cotton Linen under cover, Premium Velvet indoors. For the honest brand-name comparison see Sunbrella-grade performance tiers; the full tier logic is in the outdoor fabric guide.

From the 119-fabric swatch library — free samples ship with every quote.

Thickness picks for a 25 x 25

Thickness & Foam for a 25 x 25

Twenty-five inch squares are deep-seating stock — the seat module of standard lounge chairs and loveseat blocks. Five inches is the thickness that earns the depth; 6 is the plush tier; below 4.5 the pad dishes between seams long before the cover shows wear. Back cushions on these frames carry their own 4–7 inch loft and often a wedge profile.

Density is the multi-year decision: 50D for daily lounging, 60D for nap-grade frames, 65D for mattress duty. Order the set in one run — seats, backs, ottomans — so loft and dye lot agree across every block.

Twenty-five-inch squares are deep-seating geometry, and the thickness ladder is the whole comfort decision. The documented originals at this square — Miramar, Monticello, Pacific Grove — left the factory at five inches, which is the strongest evidence there is: the frames were built to that seat height.

One caution at the top of the ladder: six inches changes the geometry — arms sit lower relative to the seat, the back rail may need its loft rethought, and getting on and off becomes a different movement. Five is the number that restores; six is the number that redesigns.

Thickness	Where it belongs	The honest trade-off
3″	Never, on a true 25-inch deck	Undersells the frame; dishes within a season of daily use
4″	Tailored profiles, covered patios	Firmer sit; keeps a low-slung frame looking deliberate
5″	The factory standard at this square	The thickness the seat height was designed around
6″	Plush builds, nap-grade frames	Raises seat height; check arm and back rail clearance

25 x 25 on loveseats

Loveseats at this scale take two squares end to end or one joined pad — and the library says two: the Monticello and Woodbury loveseat seats are charted as their own measured pieces, cut per seat. Two pads rotate and flip individually, which spreads the wear that always concentrates on the side people favor; one joined pad cannot. The gap between two squares is a seam line, not a defect — deep-seating loveseats were built with a mid-rail under it.

If the deck is truly one unbroken surface with no mid-rail, a joined 50-inch pad is the right build — send the full deck number and note the one-piece construction; it prices as its own area, same formula.

A draw from the 119-fabric swatch library — free samples ship with every quote.

Frequently asked questions

Is 25 x 25 close enough to 24 x 24?

No — an inch of play shows at all four corners of a square pad. The good news: 25 costs the same as 24 here, because everything is cut to order.

Which Hampton Bay sets use a 25 x 25 seat?

The library table above lists every series measured within three-quarters of an inch — click through for the piece-by-piece charts.

What thickness for a 25 x 25 lounge seat?

5″ is the factory standard at this size; 6″ for plush profiles. Match your old pad’s side measurement to keep seat height unchanged.

Which Hampton Bay series use 25 x 25 seats?

Several — Melbourne’s lounge chair runs 24 × 25, Verrado’s club chairs 24 × 25, Middletown’s lounge 24 × 25.5, and the Martha Stewart side runs its own near-squares (Lily Bay, Miramar, Cedar Island). The fits table below lists every documented piece; click through for the full chart.

Should loveseat seats be one pad or two?

Replace like with like: pull the old cushion — one joined deck or two blocks — and match the original build. Two blocks rotate individually; one joined deck has no mid-seam. Either way, order the pair from one fabric run.

Is 25 x 25 x 5 a real factory size?

Yes — it is documented in our measurement library, not estimated: Miramar lounge chairs, Monticello lounge and sofa seats, and Pacific Grove lounge seats all left their factory at 25 × 25 × 5, measured from the original pieces. If your frame is one of these lines, the series chart under each link holds every piece of the set.

Made by the factory that ships them

Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
Every dimension you send is re-checked before a single yard of fabric is cut.
Made-to-order means any fabric, any piece, no minimum.
If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.

Custom 25 x 25 cushions from $122 — quote in 4 steps.

Ready when you are. Enter your measurements, pick a fabric tier and your finishing — every dimension comes back to you for confirmation before we cut. One cushion or a whole set, from the factory that ships them. Cut to within ½ inch of your confirmed numbers — outside tolerance, remade free.