27" x 27" Outdoor Cushions – Custom Made to Your Exact Size

27 x 27 outdoor cushions cut from your numbers — width, depth, thickness set by you, not a chart. Deep-seat squares for sectionals and lounges, factory-direct, single pieces welcome.

See the full cushion size chart — every standard size and its typical frames at a glance.

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)

Foam density How to choose density →

Your cushion drawing appears here as you type.

Choose your fabric

Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:

Pattern:

All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Free shipping over $158 · $29 flat below

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion

Your configuration

Photo (optional)

Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.

JPG, PNG or WebP · up to 10 MB each · max 3

Factory Direct

We make what we sell — nothing brokered

119 Fabrics

Every fabric on the list, open in the configurator

±½″ Tolerance

Sewn to the numbers you send

Remake Free

A wrong cut is remade, not argued

Build Your 27 x 27 Cushion

Twenty-seven square is deep-seating’s in-between — bigger than the 26 that ends most stock runs, smaller than the 28 oversized module. Frames that ask for it are usually higher-end or older production, which means replacement pads dried up years ago. That’s the moment custom cutting stops being a compromise and becomes the only sensible option. The square ladder on either side: the 23 x 23 lounge square in the mid-range, the 30 x 30 daybed square at the top. A single 27×27 outdoor cushion for one reading corner orders on exactly the same terms as a full sectional run — same formula, same dye-lot discipline.

We cut every 27 x 27 outdoor cushion to the measurements you send — width, depth, thickness — sewn to the quarter inch. Five inches is the deep-seating standard; 6″ builds lounge-level depth. Fabric families run Tech Fabric, our leather-like waterproof weave that wipes clean — the outdoor workhorse; Cotton Linen, a durable everyday weave for covered patios and indoors; and Premium Velvet, plush claw-resistant velvet for indoor luxury. Foam density upgrades are worth it on a square this size — daily-use seating bottoms out standard foam first.

Close but not exactly 27 x 27? Type your numbers — decimals included — and the estimate updates as you go →

The next square down? 25 x 25 outdoor cushions anchors the same arithmetic for deep-seating seats — with 23 x 23, 30 x 30, and 20 x 24 siblings in the related list below.

Pricing — estimated starting at

Foam density	5 in. — standard	6 in. — plush
35D foam	$196	$200
50D foam	$201	$207
65D foam	$216	$229

*One cushion, 27 × 27 in. (5.06 sq ft top surface): $45 make-base + 5.06 sq ft × combined foam + fabric rate ($29.81/sq ft in 35D, $30.79 in 50D, $33.80 in 65D, at the 5-inch standard; the 6-inch plush tier runs $200 / $207 / $229 across the same densities). Every fabric in the 119 lineup carries the same price — choose on looks, not budget. The from-169 entry pairs 35D foam with the thinnest 2-inch cut. Thickness is settled at checkout, and each dimension is confirmed with you before any cutting.

As a yardstick: U.S. specialists running custom configurators priced made-to-order cushions for common sizes (16×16 through 24×24) around $71–$119 before shipping in 2026 — numbers most buyers only see after asking for a quote. We print the formula above so you can audit the arithmetic first.

Fits these furniture series

Series	Piece	Part	Factory size (W × D × T)
Mill Valley (Hampton Bay)	Corner / Center Wedge	Seat	27 × 27 × 6 in.
Cedar Island (Martha Stewart)	Chaise Lounge	Back	26 × 26.5 × 5 in.
Laurel Oaks (Hampton Bay)	Chaise Lounge	Back	26 × 27.25 × 6.25 in.
Woodbury (Hampton Bay)	Loveseat	Seat	26 × 25.5 × 5 in.

Oversized frames from no-name imports are common at this size — the wedge-shaped corner is the piece worth sketching before ordering.

Mismatch with the chart? The chart loses — your measurements win.

How to measure a 27 x 27 cushion

Flatten the old cushion out and read three numbers: edge-to-edge width, front-to-back depth, seam-to-seam thickness — zero pressure on the foam.
No old cushion? Measure the seat deck between the frame rails and arms, and send the raw numbers rather than rounding.
Photograph the label under the frame first — a model number can match you to a documented series chart in seconds.

The complete walkthrough, photographed step by step: How to Measure (and Identify) Your Cushions.

Fabric Options at 27 x 27

A 27 x 27 pad is usually the most-exposed cushion on the patio — horizontal, full-sun, hours of occupancy. Tech Fabric is the workhorse answer: waterproof, wipe-clean, unfazed by pool chemistry. Cotton Linen belongs under cover; Premium Velvet belongs indoors. For buyers comparing against Sunbrella-grade performance tiers, the honest tier-by-tier comparison — including what solution-dyeing actually buys in fade life — is in the outdoor fabric guide.

A sample of the 119-fabric range — every option is open in the configurator before you order.

Rare sizes, straight answers

Thickness and density at 27 x 27

Twenty-seven inch squares are oversized-lounge geometry: deep-seating decks, wide swivel frames, sectional corner modules. At this scale thickness is comfort engineering — 5 inches is the deep-seating standard that lets a sitter sink without bottoming out, 6 inches is daybed-level plush, and above 6 the foam wants vent channels, which we flag at confirmation rather than surprise you with. Below 4.5 inches, a pad this wide will dish between the seams long before the cover wears.

Density matters double at width: a 27-inch span bridges more frame than a dining pad ever sees, and light foam sags into the gap. 50D is the honest minimum for daily lounging; 60D earns its price on frames that host naps. All four grades, 35D–65D, are confirmed with your dimensions before cutting.

Twenty-seven is among the rarest squares we cut, and rarity has a texture worth naming. Frames that ask for it were higher-end or older production — lines whose replacement pads dried up years before the furniture tired — which means 27-inch buyers are usually the set’s second or third owner, working without labels, manuals, or any parts channel. The honest position: nobody stocks your size, no chart at a store will name your frame, and the number on your tape measure is the only specification that ever mattered.

That is less bleak than it sounds. Custom cutting treats 27 the same as 24 — same formula, same fabrics, same quarter-inch confirmation before the knife — and decimals are the norm here rather than the exception: 26.75, 27, 27.25 all price identically, and the measured entry is the one that fits. If the frame’s label survives anywhere, the replacement library may already hold its chart; if it does not, your tape measure is the chart.

Oversized squares want the deep-seating ladder applied honestly. Five inches restores what the frame was built around; six builds lounge-level plush — check the arm rails, which sit lower as the seat rises; four belongs on dining-scale width that happens to run square. On modular frames, match thickness across every block in the run: a 27-inch seat next to a 24-inch seat at different lofts reads as a mistake from across the room, and the fix is ordering them in one batch, one grade, one loft.

A few from the 119-fabric lineup — review the full set, zoomed, in the configurator first.

When 27 x 27 means covers, not foam

Plenty of 27 x 27 searches end at slipcovers — the foam still stands up but the fabric gave out, and that job is smaller than a rebuild. We sew replacement covers to your seam-to-seam measurements in the same 119-fabric range, with zippers where the original had them. If the old cover still exists, mail it to us and we pattern from it directly — no measuring tape required. The honest cut-off: press the seat hard and if your hand does not feel the deck through the foam, covers alone will do; if it bottoms out, replace the foam in the same order and be done once.

Frequently asked questions

Why can’t I find 27 x 27 cushions anywhere?

Because stock programs stop at 26. Your frame was cut to 27 by a factory that expected you to reorder from it — we cut to the frame instead.

Should I round 27 down to 26?

Never — an inch of gap on a square pad shows at every corner. Order 27, or better, your exact measurement: 26.75 and 27.25 cost the same.

Is this size good for sectionals?

Yes — 27 x 27 modules run on wider sectionals and oversized lounge chairs. Order multiples from one fabric lot so the modules match.

Which furniture series use a 27 x 27 cushion?

The measured library holds several near squares at this size — Mill Valley’s 27 × 27 sectional wedge is the exact hit, and Cedar Island, Woodbury and Laurel Oaks pieces sit within 1¼ inches (table below). Sectional owners should also count modules before ordering: corners and wedges are their own pieces, not extra seats.

Should I order 27 x 27 pieces one at a time?

Order matched sets in one run — adjacent new and old pads differ visibly in loft, and fabric ordered later will not match the first dye lot. If budget forces staging, replace in symmetry pairs (the two lounge chairs before the corner) so the mismatch never sits side by side.

Why do 27 x 27 cushions cost the same as smaller squares?

Because the formula prices area, not rarity: $45 make-base plus square footage at the one-price fabric rate. A 27-inch square costs more than a 24 only because it is more square feet — the “unusual size” premium you would pay in the retail world does not exist where nothing is stocked and everything is cut to order.

Made and shipped by the same hands

Over a decade of outdoor cushion work behind each order: the cutting, filling, and sewing are all ours.
Standard build 4–7 days, rush 3–5 days, tracked made and shipped in 4-7 business days
Each dimension you submit gets a second look before the first yard of fabric is touched.
Order-by-order production: choose any fabric and any piece, even a single one.
Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.

Custom 27 x 27 cushions from $169 — four steps to a quote.

Ready when you are. Enter your measurements, pick your fabric and your finishing — every dimension comes back to you for confirmation before we cut. One cushion or a whole set, from the factory that ships them. Cut to within ½ inch of your confirmed numbers — outside tolerance, remade free.