Custom Cushions, Built From Your Shape
Factory-direct, cut to your measurements — pick a shape, enter your numbers, choose a fabric, and watch a live factory-direct estimate build itself, with a dimension drawing of your exact cushion.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Choose your fabric
Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.
Review & order
Calculated live from your measurements — every line, no surprises.
Free shipping over $158 · $29 flat below
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.
JPG, PNG or WebP · up to 10 MB each · max 3
Indoor Cushions
Window seats, banquettes, dining chairs, pews — every indoor shape, cut to your numbers.
Source workshop, no middlemen
Browse them all in the configurator
Cut to your exact measurements
If we cut it wrong, remade free
Build Your Cushion
A custom cushion is not a product you pick — it is a shape you describe. Tell us the outline, the numbers that define it, and where it lives: the same factory cuts indoor sofa pads, outdoor deep-seat sets, round ottomans and notched radiator covers, all to the same written tolerance. No size charts, no “closest match,” no compromise padding.
The customizer above walks the whole job in four steps — shape, measurements, fabric, review. Every field takes decimals to the quarter inch, the estimate updates as you type, and nothing is cut until you confirm the numbers with us. Made to order: 3-6 weeks delivery — crafted in 4-7 days, then shipped direct from our workshop.
Eleven shapes cover most of what we cut — rectangles through wedges, each with its own measurement fields, all on the same per-square-foot formula so shape never adds a fee. Something odder? Trace the old cushion on paper, photograph it next to a tape measure, and email it to us — “any shape” is the job, not an exception.
Replacement is the other half of this page. Furniture cushions replacement — new seat and back cushions for a frame you already own — runs through the same customizer as a brand-new shape: replacement cushions are cut to your measurements, not your furniture’s brand name, which is why discontinued sets are routine here instead of dead ends. Chair and back cushions, backrest cushions, sitting pads for hard seats, cushion seating of every description — the piece’s job names it, your numbers build it. And if the split you are weighing is replacement cushions and covers, the honest order of operations is in the covers guide: covers hide, cores restore.
The 11 Shapes We Cut
Every custom cushion starts with one of these shapes. Pick yours to jump back into the customizer above — or read on to find the one your seat has been waiting for.
The classic cut for benches, window seats, dining chairs and daybeds. Give width, depth and thickness — and it arrives cut to the inch. Start this shape →
One-piece chaise lounge pads that fold exactly where your frame hinges. You give the seat depth, back height and hinge position; we cut the bend to match. Start this shape →
Sectional corner seats, L-shaped banquettes and corner window benches. Measure both arms along the outside and the notch is calculated automatically. Start this shape →
The seat pads that wrap around American club-chair and sofa arms. Give the between-arms width, arm wrap and front overhang — the “ears” are cut to your chair. Start this shape →
Curved-front cushions for curved sectionals, gliders and fan sofas. You measure the straight chord and the bow height; we draw the arc through it. Start this shape →
A rectangular cushion with one corner cut away — the go-to for clearing trim, radiators, posts and pipes. Pick the left or right side on the measurements step; width and depth of the notch are all we need. Start this shape →
Round ottomans, stool pads and tree-bench segments. One number — the diameter, measured across the widest point. Start this shape →
Oval window seats, rocker seats and ottomans. Two axes: the longest run and the widest point across it. Start this shape →
Flat back, curved front — window-seat ends, wall niches and half-round benches. The flat edge runs along the wall; the curve faces the room. Start this shape →
Front and back edges of different widths — bay-window corners at 30°, 45° or 60°, angled banquettes and fan-back chairs. Start this shape →
Don’t see your shape? We make any shape. Trace your old cushion on paper, photograph it next to a tape measure, and email it to us.
Size adjectives are not shapes either: a long cushion (bench runs, window seats, daybed edges) is a rectangle priced on its length; a large cushion prices on area, whatever the outline. The square cushion and the round cushion are the two most-ordered builds in the library — every entry on the list above ends at the same customizer.
How to Measure a Custom Cushion
- Measure the cushion, not the frame — if you have the old pad, lay it flat and go edge to edge; if not, measure the deck or slot the new one will live in.
- Three numbers do most jobs: width, depth, thickness. T-cushion ears and notched outlines get sketched on paper with the dimensions labeled — the notch is a dimension, not a detail.
- Every field takes decimals to the quarter inch (23.5 or 23 1/2 both work). Measure twice, order once.
- Order matched sets as one run — pieces cut from one dye lot match; fabric ordered later will not.
Full walkthroughs: our measuring guides.
Fabric by Where the Cushion Lives
The same cut comes in two fabric families. Indoors wants soft weaves — cotton linens and classic textures that breathe against bare arms. Outdoors wants solution-dyed acrylic, the fiber family behind Sunbrella-class fabrics, where the color is in the fiber so it resists UV fading for years.
Between them sits Tech Fabric — a wipe-clean, waterproof surface that belongs anywhere a drink gets spilled. All fabrics live in one library with macro close-ups in the customizer, so you can pick zoomed, not by thumbnail. The full fabric guide compares every fabric family side by side.
A Draw From the Swatch Library
One library, every fabric we make — a few of them below. In the customizer each one renders with a macro close-up, so you can read the weave before you commit.
A draw from the 119-fabric swatch library — see every option in the configurator before you order.
Two names dominate the library: Hampton Bay replacement cushions (24 outdoor series) and IKEA replacement cushions (12 indoor series), all pre-measured.
Frequently asked questions
Pick your shape from the 11 we cut, type your measurements in inches (decimals like 23.5 or fractions like 23 1/2 both work), choose a fabric — filter the menu by indoor or outdoor use — and a foam density, and the tool calculates a factory-direct estimate instantly — with a live dimension drawing of your exact cushion you can email to yourself or add straight to your order bag.
Quotes are estimates based on your measurements. We re-verify every dimension before cutting and will contact you if anything looks off — nothing is cut until your numbers are confirmed. The finished piece is then held to a written tolerance: within ½ inch of your confirmed dimensions (¾ inch on runs over 36 inches), or we remake it free.
Custom cushions are made to order with 3-6 weeks delivery — crafted in 4-7 business days, then shipped direct from our workshop. Straightforward rectangles run toward the fast end; hinged chaises, notched pieces and large sectionals take the full window. Rush production (3–5 business days) is available on request.
Check it against your confirmation email. Within our published tolerance (± ½ in., ± ¾ in. on longer runs) is hand-sewn reality; outside it, we remake the piece free — that is the written standard, not a negotiation. Full table on the Shipping & Returns page.
Three years on workmanship (residential; 1 year commercial) — seams, sewing, fill — from our workshop. Covers close with a zipper and remove for washing; wash per the fabric care sheet. Fabric fade performance follows the tier you choose; we tell you honestly when a cheaper tier is enough for your sun exposure.
Because most of them are thin pads, not cushions. Mass-market outdoor pads typically run 1.5–2.5 inches of low-density fill that flattens in one to two seasons; every cushion we cut starts at 35-density foam and runs to 65-density for heavy daily seating — the foam alone carries two to three times the material of a boxed pad. Cheaper pads are a real choice for covered, occasional use; they are just not the same product. And buying direct means your exact numbers get checked twice against a database of 195+ verified sizes — no marketplace listing does that.
Most of what we ship is furniture cushions replacement — new cushions for frames their makers no longer stock parts for. Replace cushions one piece or one set at a time; the customizer takes the same measurements whether the design is yours or a discontinued catalog’s. Named-series shortcut: the replacement library already holds pre-measured Hampton Bay, Martha Stewart and IKEA lines.
We sew cushions, not slip covers — every cover is made to its core as a complete cushion, so a customised pillow cover as a standalone product isn’t ours. What we do build in that direction: seat and back cushions, the structural pads, in any size and fabric — a lofted back cushion is the piece that plays the decorative-pillow role on most seats.
Not a walk-in foam store — we are the cushion factory that foam stores supply. The closest lane is foam-only cores cut to your cover’s interior (the refill job); full cushions start at 35-density foam. If the project is raw sheet foam by the yard, a local foam supplier is the honest call.
Get fabric swatches & size guides in your inbox. Email [email protected] with the cushion type you’re considering, or send us a message — we reply within one business day.
Made by the factory that ships them
- Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
- Every dimension you send is re-checked before a single yard of fabric is cut.
- Made-to-order means any fabric, any piece, no minimum.
- If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.
Custom cushions from $89 — every shape, one factory, no minimum.
Know your furniture’s series? Skip custom-cutting entirely — our replacement library already holds measured dimensions for 24 Hampton Bay and 7 Martha Stewart collections. And every order, custom or replacement, goes better when you start with the three-step measuring guide.
Related pages
Further reading from the blog
What Size Bed Gap Filler Do I Need? Thickness, Length and Density
Size a bed gap filler from three measurements, not the bed’s name: thickness equals gap width plus half an inch to one, length runs the full seam, height runs platform to mattress top. Density starts at 50D.
Cushion Thickness & Seat Height: Match the Pad to the Table
Cushion specs usually answer comfort questions. Thickness answers a geometry question: how high off the floor you end up sitting,
Church Pew Cushion Sizes: Standard Dimensions and How to Measure
Standard pew seats run 19-21 inches deep; cushions are cut 2-3 inches thick to measured runs at plus-or-minus half inch tolerance. Dimensions table, taper rules, and the pew-by-pew measuring method.
Chaise Lounge Cushion Measurements: A Complete Guide to Getting the Fit Right
How to measure a chaise lounge cushion correctly — seat depth, back height, thickness, hinge points and one-piece vs two-piece styles — with real Hampton Bay chaise dimensions.
How to Measure Rocking Chair Cushions: Seats, Backs and Tie Positions
How to measure rocking chair cushions — tapered seats, curved backs, slat-gap tie maps and rock clearance — with the three-number protocol for both pieces of a rocker set.
Window Seat Cushion Measurement: How to Get a Perfect Fit
Measure a window seat cushion correctly — width across alcoves, depth front to back, thickness vs sill height, radius corners and bay window angles — with tips from the cutting floor.