Custom Chaise Lounge Cushions
Custom chaise lounge cushions cut to your exact measurements — one-piece hinged, two-piece sets, or wicker chaise. Any size up to 120″, 119 fabrics at one price, factory-direct from $89 with a free remake outside ±½″. Made and shipped in 4–7 business days (3–5 rush). Sizing charts, transparent pricing and brand-fit notes are below — or browse the parent custom outdoor cushions hub.
Cut and sewn by the factory that ships them — no middlemen.
Performance outdoor fabrics that stand up to sun and rain.
Every dimension re-checked before cutting. Outside tolerance, remade free.
If we cut it wrong, we remake it — no arguments.
Custom Chaise Lounge Cushions
- Cut to your exact measurements — any chaise, any brand, any fabric.
- 119 performance fabrics at one price — full-sun and quick-dry outdoor lines included.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $244 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Custom Lounge Chair Cushions
- Cut to your exact measurements — indoor loungers, patio loungers, any frame.
- 119 performance fabrics at one price — full-sun and quick-dry outdoor lines included.
- One order, one dye lot — every piece in the run ships color-matched.
- Factory-direct from $336 — instant quote in the customizer below.
- ±½″ tolerance, re-checked before cutting — remade free if we cut it wrong.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Choose your fabric
Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.
Review & order
Calculated live from your measurements — every line, no surprises.
Free shipping over $158 · $29 flat below
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.
JPG, PNG or WebP · up to 10 MB each · max 3
What a chaise cushion is — and which type you need
A chaise lounge is a long seat you stretch out on, so its cushion is longer than a chair pad and comes in three builds. A one-piece hinged cushion folds at the break where the backrest meets the seat — one continuous cover, no gap when you recline. A two-piece set cuts the seat and back separately, which fits frames with an awkward hinge angle and lets you flip or replace one half. A wicker chaise cushion follows the same logic for woven rattan frames, where the seat edge often runs straight but the back curves.
We cut all three to the numbers you send — no size chart to squeeze into. If your frame runs longer than 96″, the cushion is built in two sections with the seam running front-to-back, aligned with the hinge line and double stitched, never side-to-side under your back. On any piece wider than 52″ you’ll see one straight reinforced seam, because performance fabrics come 54″ wide — that’s a materials fact every workroom shares, and we’d rather say it up front.
Measure once, order once
Five numbers cover almost every chaise: seat width, seat depth, back height, thickness, and where the hinge sits. Measure the old cushion flat if you have it, or the frame itself if the old set is gone — and measure the frame in the middle of its adjustment range, not folded flat. The full walkthrough with diagrams is in our chaise lounge cushion measurements guide, and the general method is the same as our outdoor cushion measuring guide.
Every dimension you send is re-checked before a single yard of fabric is cut, and anything outside the ±½″ tolerance (±¾″ over 36″) is remade free, whenever you spot it. Sharing one long lounger with someone? Double chaise lounge cushions are cut the same way, just wider.
Standard sizes are a starting point, not a fit
Google’s own filters for this search cluster around 21–24″ wide and 3–4″ thick — which matches what patio brands actually ship. A few real factory measurements from series we hold reference charts for:
| Patio series | Build | Factory measurements (W × L × T) |
|---|---|---|
| Hampton Bay Miramar | one-piece | 23.5″ × 75″ × 5″ |
| Hampton Bay Pacific Grove | one-piece | 23.5″ × 75″ × 5″ |
| Hampton Bay Palm Canyon | one-piece | 24″ × 74″ × 3.5″ |
| Hampton Bay Cedar Island | two-piece | seat 26″ × 49″ × 5″ + back 26″ × 26.5″ × 5″ |
| Hampton Bay Spring Haven | two-piece | seat 23.5″ × 50″ × 5″ + back 23.5″ × 26″ × 5″ |
| Woodard Cortland | one-piece | 24″ × 80″ × 6″ |
So the practical band is 21–26″ wide, 46–80″ long overall, and 3–5″ thick — but frames drift from spec, replacement catalogs go out of print, and last season’s “standard” is this season’s closeout. That is exactly why we don’t stock sizes: your tape beats any chart. The custom chaise lounge cushions product page walks through the same choice for one-piece builds, and wicker chaise cushions for woven frames.
Fabric and foam for cushions that live in the sun
For cushions that stay on the patio, filter the fabric library to outdoor: 38 of our 119 fabrics are built for UV and rain — solution-dyed acrylics and olefin blends where color sits in the fiber, not printed on top. Every fabric is one price, so choosing a fade-resistant weave never changes the quote. Pair them with high-density foam: we recommend 50D or firmer for outdoor chaise, because a lounger carries your full weight for hours at a stretch and 50D holds its shape on a scale of years. Caught in the rain? A waterproof cover plus high-density core handles it with a shake-out and an air-dry.
Transparent pricing, every fabric one price
The price of every CushionMill cushion is the same arithmetic: $45 make-base + seat area × your foam rate + seat area × $7.43 fabric. That’s it — no quote games, no fabric upcharges, no “contact us for pricing.” A small 16″ × 16″ × 2″ cushion in 35D starts at $89, and a typical one-piece 21″ × 72″ × 2″ chaise in 35D runs $303 — you can check any size against the formula before you order, and free shipping kicks in over $158.
How ordering works
Four steps, one factory. Pick your shape — the chaise builder opens with the hinge pre-set — enter your five measurements, choose a fabric (the outdoor filter is one click), and review the live quote. Your cushions are made and shipped in 4–7 business days, or 3–5 on rush, straight from the workshop that cut them — the same people re-check every dimension. Start your chaise cushion →
Frequently asked questions
How much do custom chaise lounge cushions cost?
Pricing is an open formula: $45 make-base + area × foam rate + area × $7.43 fabric, every fabric the same price. Small cushions start at $89 (16″ × 16″ × 2″, 35D); a one-piece 21″ × 72″ × 2″ chaise in 35D is $303. Firmer or thicker foam raises the rate — the order flow shows the exact number before you commit.
What are the standard chaise lounge cushion sizes?
Most patio chaise run 21–26″ wide, 46–80″ long overall and 3–5″ thick; common store sizes include 72″ × 21″ and 73″ × 22″. But “standard” varies by brand and drifts as frames age — we cut to your measurements instead, so the fit is exact rather than closest-available.
One-piece hinged or two-piece — which should I order?
One-piece hinged suits frames with a clean break angle and gives a seamless look; two-piece sets suit steep or awkward hinge angles and let you replace half a set. Functionally both are cut and sewn the same way — the hinge line, not the fabric, decides.
What fabric and foam should outdoor chaise cushions use?
An outdoor-rated, solution-dyed fabric (acrylic or olefin) for UV and moisture, and 50D or firmer high-density foam for all-day lounging. Indoor chaise can use any of the 119 fabrics with softer 35D–50D foam — the builder’s fabric filter switches in one click.
Can you replace cushions for a named chaise set?
Yes — our replacement cushions hub holds measured reference charts for 43 brand series including Hampton Bay, Woodard, Tropitone, Brown Jordan and OW Lee, several with chaise-specific dimensions. Reference charts get you 95% there; two quick measurements close the gap.
How long do custom chaise cushions take?
Made and shipped in 4–7 business days, 3–5 on rush, from our own factory — not a drop-shipper’s queue.