Custom Chaise Lounge Cushions

Build Your Chaise Lounge Cushion

Outdoor chaise lounge cushions are the hardest replacement in the patio set: every brand cuts its seat a different length, the back folds at its own hinge point, and off-the-shelf pads leave inches of overhang at the footrest and a gap at the hinge. If your chaise came with a patio set a few seasons old, the originals are probably faded, flat, or discontinued entirely.

We solve it the factory way: send us your measurements — seat length, back height, width, and where the hinge breaks — and we cut, fill, and sew a cushion that fits your exact frame. Choose a one-piece hinged cushion or separate seat and back pads, in cotton linen, tech fabric, or premium velvet. Made to order by the factory that ships them — no middleman, no stock sizes, no guessing.

Open the Customizer — Chaise Preselected →

Enter seat length, back height, width, and hinge position — then pick your fabric tier and see an instant estimate with a dimension drawing you can keep.

Need a different shape? Start from all 11 shapes →

Pricing — estimated starting at

*One chaise set (seat + back, 23.5 × 50 + 23.5 × 26 in.): $45 make-base + 12.4 sq ft × rate ($30.79 per sq ft, 5" 50D foam + fabric, all fabrics one price). Smaller chaises start at $427; longer 75-inch models run higher. Every dimension is confirmed with you before we cut.

For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order chaise sets start well above formula price once configured — and most only reveal that number after a quote request. No hidden markups: each part of the estimate maps to a size you can verify with a tape measure.

Popular Chaise Lounge Sizes We Cut

Chaise lounge cushions run the widest size spread of any patio piece — lengths 46 to 75 inches across brands, widths 21 to 26. Real factory measurements from popular Hampton Bay and Martha Stewart models, useful as a sanity check, not as a size chart.

Data from factory-original cushions and supplier listings, re-verified against your order before we cut. Browsing by brand? See Hampton Bay chaise cushions by series and Martha Stewart chaise cushions by series. We are not affiliated with the brands listed — names are used for fit identification.

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How to Measure a Chaise Lounge Cushion

• Measure the seat deck from the hinge line (where the back meets the seat) to the end of the footrest — never the outside of the frame.
• Width goes at the widest point of the seat, including any curved surface laid flat.
• On one-piece cushions, note the hinge position: inches from the left edge to the bend line.
• For the back, measure from the hinge to the top edge, then thickness at the side.

Full walkthrough with photos: our measuring guide.

Fabric for Full-Sun Chaises

Outdoor chaise cushions live in full sun more than any other seat on the patio. Fabric comes in three tiers — cotton linen as the value pick, tech fabric for outdoor duty, premium velvet where softness leads. Same cut, your choice of fabric — every option is cut to the same measurements. See the full fabric guide for the tier-by-tier comparison.

Chaises We Build For

• The hinged one-piece lounger — seat and back in a single pad with the hinge line measured from the left edge; 46–75 inch overall lengths across brands, cut to your deck, not the label.
• The seat + back set — separate pads for frames that adjust or come apart; each piece priced on its own area in one fabric run.
• The poolside workhorse — full-sun duty in weatherproof fabric over a foam core that sheds rain and dries standing on edge; the fabric logic is in the fabric guide.
• The woven wicker & rattan chaise — tapered bodies with a straight front edge and a curved, narrower back. Those frames get a dedicated four-measurement cut on the wicker chaise cushions page.

See all fabrics — pick by look, not budget — in the customizer.

Frequently asked questions

How do I measure a chaise lounge cushion?

Measure the seat deck from the hinge line (where the back meets the seat) to the end of the footrest, then the width at the widest point. For the back, measure from the hinge to the top edge. Measure the old cushion flat on a table — never the frame — and note the hinge position on one-piece styles.

Should I get a one-piece hinged cushion or separate seat and back?

One-piece (hinged) covers the bend in one clean line and never separates — best if your chaise adjusts rarely. Separate pieces are easier to flip, rotate, and store, and let you replace only what wears out. We make both from the same measurements.

Why won’t a standard chaise cushion fit my patio set?

Seat lengths run from 46 to 75 inches across brands, and widths from 21 to 26. A "universal" pad is cut for none of them exactly. That’s why every cushion we make starts with your tape measure, not our size chart.

Can I order a standard chaise cushion size instead of custom?

Yes — standard sizes too, in 3 clicks. Most patio chaise decks cluster around 22–24 inches wide by 46–60 inches long (hinged); if yours is one of those, type the numbers into the customizer and get the same instant factory-direct quote — nothing is warehoused, so no size is ever out of stock. Length is where chaises wander, so the half-minute with a tape measure still pays.

How long does a custom cushion take?

Made to order in 4–7 business days — rush production is 3–5 business days for a surcharge — delivered in 3–6 weeks door to door. Typical US custom shops quote 3–6 weeks for the same build; we publish the number instead of burying it in a quote.

How do I clean and care for the fabric?

Wipes handle the daily work — and every cover unzips for machine washing when a full clean is due. Tech Fabric is the easy one: a waterproof surface that wipes clean with a damp cloth. Cotton Linen spot-cleans, with a low-heat iron on the reverse if it creases. Velvet can be dry cleaned or gently hand washed, brushing the pile flat to dry; Chenille is spot clean only — never brush the tufts. See all fabric options in the configurator, and zoom the weave shots before you commit.

Do your cushions come with piping or welt cord?

Not as a standing option. Our sewing standard is clean, cord-free knife-edge seams — no decorative cord on any shape, any fabric. The flat profile wears evenly at the corners, cleans flat, and never traps debris along a raised seam.

Where are your cushions made?

In our own overseas factory — cut and sewn to your measurements, shipped factory-direct to your door. What decides how long a chaise cushion lasts isn’t the country on the label; it’s foam density (we build on 50–65D foam), the fabric family (solution-dyed acrylic for poolside and full-sun lounges), and seam construction — and we publish the numbers for all three. Factory-direct is why the same spec costs 40–60% less than a local shop: no middleman, no warehouse, no storefront. If made-in-USA is a hard requirement, a local upholsterer is the right call — budget 2–3x for US labor hours. Every order is made in 4–7 days, arrives in 3–6 weeks, and is backed by our free remake guarantee.

Is a Custom Chaise Lounge Cushion Right for You?

• The hinge point decides the build. Measure from the hinge line where the back meets the seat, not from the old pad — an off hinge number puts the seam floating in air or buried under your back. Both one-piece hinged and separate-seat builds live or die on that one measurement.
• Covers unzip — removable and washable. Zippered: the cover comes off the foam, so cleaning is a damp cloth and mild soap between machine cycles. Wipe for the daily, wash for the deep clean.
• Unsure about color? Email the factory before you order. Screens shift color, and afternoon sun shifts it again — send a photo of where the piece will live and we will say honestly how each fabric reads in that spot. The two-minute email is cheaper than a wrong-color guess.
• Custom-cut means non-returnable. A cushion cut to your numbers fits exactly one frame on earth — tolerances are published in writing (±½″, ±¾″ over 36″) and anything outside them against your confirmed numbers is remade free, whenever the error is found.

Made by the factory that ships them

• Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
• Every dimension you send is re-checked before a single yard of fabric is cut.
• Made-to-order means any fabric, any piece, no minimum.
• If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.

Custom outdoor chaise lounge cushions from $244 — quote in 4 steps.

Custom Cushions