Custom Patio Cushions

Build Your Patio Cushion

A patio set is the hardest-working furniture you own. It sits out in full sun all summer, takes spring pollen and autumn rain, and gets sat on through all of it — and the industry builds it to a three-year clock: the frames hold up for a decade or two, the cushions fade and flatten long before. That is why patio cushion replacement is not an emergency purchase but a routine one, and why every spring the same search runs millions of times: custom patio cushions, cushions for patio chairs, replacement cushions for the set nobody stocks parts for anymore.

The replacement aisle answers with universal sizes cut to the average frame — and your set is not the average frame. Woven seats taper, metal frames curve, dining squares run a half-inch proud of the rails. This page is the factory answer: every piece on the patio — dining chairs, deep seating, benches, chaise lounges, swings — measured by you, cut to your numbers, sewn in the fabric you pick, with the whole set leaving in one matched dye lot. Yes — standard sizes too, in 3 clicks: if your deck takes a common square, type the standard numbers into the customizer and get the same instant factory-direct quote.

Open the Customizer — Rectangle Preselected →

Patio sets mix shapes by design: dining squares, deep-seating rectangles, trapezoid wicker decks, long bench runs. Pick a shape per piece, enter your measurements, and the estimate appears as you type — one order can carry the whole set.

Dining sets, deep seating, benches, chaises — every patio piece is the same job: pick a shape and type your numbers.

Pricing — estimated starting at

Fabric tier	Estimated price*
2″ thin-build (35D)	$106
Cotton Linen	$113
Tech Fabric	$113
Premium Velvet	$113

Popular Patio Cushion Sizes We Cut

Patio piece	Typical size	Notes
Dining / patio chair seat	17–20" squares, 2.5–3"	Stock-friendly squares: 17 × 17, 18 × 18, 20 × 20, 24 × 24
Umbrella-table seat	square + center hole	Hole cut to your pole diameter — the umbrella section below
Deep seating seat	22–26 W × 23–27 D × 5–6"	Deep seat cushions — the lounging build
Patio bench pad	36–60 L × 16–18 D × 3"	Outdoor bench cushions
Chaise lounge	22–31 W × 42–50 D	Chaise lounge cushions — usually hinged
Odd decks — rounds, saddles, trapezoids	any	Where universal pads fail first; front and back widths entered separately

Yours differs? That’s the point — we cut to your numbers.

How to Measure a Patio Cushion

Fabric for a Patio That Lives in the Sun

Sunbrella-Grade Fabric, Custom Cut

Many searches that lead here say “Sunbrella” — sunbrella patio cushions, sunbrella outdoor cushions, sunbrella replacement cushions for outdoor furniture. They all point to one material: solution-dyed acrylic, the weave that carries color inside the fiber instead of printing it on the surface. Sunbrella is the brand that made the category famous; our library carries Sunbrella-grade solution-dyed acrylics cut to your numbers at factory-direct per-square-foot rates — browse the 119-fabric library in the customizer and zoom the weave shots before you commit.

Every piece of the patio takes the same upgrade: sunbrella outdoor sofa cushions for the conversation set, sunbrella outdoor chaise lounge cushions for the pool deck, sunbrella outdoor chair cushions for the dining run — one order, one matched dye lot. Customers hunting custom sunbrella cushions usually arrive mid-replacement, which is the honest sequence: the fabric on a five-year-old set has already demonstrated what budget polyester does in full sun.

Two adjacent searches deserve a straight answer. Looking for sunbrella cushion covers or custom outdoor cushion covers to slip over tired pads? We do not sell covers separately — every cover is made to its foam core as a complete cushion, so the honest route is a full replacement cut to your deck. Hunting a sunbrella cushions sale? Our price is the published formula on this page, factory-direct, every day of the year — no seasonal re-pricing games.

Quick-Dry Options for Wet Weather

The sun decision has a sibling: the rain decision. “Truly waterproof” on a sewn cushion is a three-layer question, not a fabric one. The face weave sheds what it can; the foam core decides whether water that gets in can get back out; and the sewing lets a certain amount in no matter what — every seam is a row of needle holes, the zipper is there so the cover can be washed and admits sideways rain when it blows, and an uncoated underside drinks from a wet sling. No factory closes those doors. The spec that matters is not “water never gets in” — it is “water leaves fast.”

Our standard patio build is already a fast-drying build: the high-density foam core under a waterproof, wipe-clean face drains and airs from the inside, so the interior never holds the sustained dampness mildew needs. That is what mildew resistant means on a sewn cushion — fast drying by geometry, not a chemical claim — and it is the difference that shows up in season two, when fiber-only pads have soaked, compacted and started to smell.

For furniture that lives uncovered in the rain — poolside, marine, fully exposed sets in wet climates — the correct core is reticulated quick-dry foam, processed so every cell window is removed and rain drains straight through in seconds. Straight answer: our menu is high-density foam in four grades (35D–65D) under waterproof faces, the right build for patios with a roof, an awning or fair-weather winters; for cushions that take every storm, we would rather you buy the right fill from a marine specialist than the wrong fill here. What “waterproof” honestly means is unpacked in waterproof cushions explained, and the material science of quick-dry foam is in the quick-dry foam guide.

Two minutes of habit beats any spec sheet: after a soaking, stand cushions on edge with the lowest seam down and unzip the cover — gravity and airflow dry both faces, and that single habit prevents most saturation events. A cushion that did get waterlogged has a full rescue routine in how to drain waterlogged cushions.

We Build for Every Piece on the Patio

One patio, five different jobs — each with its own build:

Your patio has…	What we cut
A dining set	17–20" seat squares at 2.5–3" with matching back pads, one dye lot across every chair
An umbrella table	Seats with a center hole cut to your pole diameter, or an edge notch for cantilever arms — measured from deck edge to hole center
Deep seating or a sectional	22–26 × 23–27" decks at 5–6" with tall back pads — the deep-seat build
A bench at the railing	3–6 ft deck pads sized to the deck — outdoor bench cushions
Chaises by the pool	Hinged one-piece loungers or seat + back sets, 42–50" deep — chaise lounge cushions
A swing or glider	Motion-duty seats and backs built for swinging — porch swing cushions

Mixed sets are the normal order here — six dining squares, two deep seats and a bench in one run, each piece priced on its own area, all of it matched.

See all fabrics — pick by look, not budget — in the customizer.

The fastest route through this page is a brand name: Hampton Bay replacement cushions alone holds 24 pre-measured patio series, and the wider replacement cushions library adds Martha Stewart, IKEA and Ashley lines.

Replacement Cushions for Every Kind of Outdoor Furniture

Replacement cushions for outdoor furniture are the daily work of this factory — the frames out there are sound, the pads on them are gone, and nobody stocks parts for a set discontinued two ownerships ago. Whether the search that brought you here read patio furniture cushions, replacement patio cushions, patio furniture replacement cushions or outdoor replacement cushions, it is one job: measure the deck under the old pad, type the numbers, and the whole run is rebuilt in one matched dye lot.

The furniture words change — deck, porch, garden, lawn, exterior seating, seats for outside — the order form does not. Replacement cushions for deck furniture, porch furniture, garden furniture or lawn furniture all run the same customizer, the same formula, the same free remake guarantee. Outdoor sofa cushion replacement prices block by block; a sectional takes its corner piece measured separately; high back patio chairs get tall back cushions cut to match the seat fabric. Even “outdoor cushions recovered” lands here in the end: re-covering saves the shell, but when the foam has compacted — and it has, if you are shopping — a factory-direct replacement beats paying an upholsterer to wrap dead foam in new fabric.

Small parts, too: replacement pads for outdoor furniture, a single outdoor seat cushion replacement for the one chair the dog claimed, replacement seats for outdoor chairs that took the weather worst. If your set carries a name, the Hampton Bay charts alone hold 24 pre-measured patio series, and the wider replacement cushions library adds Martha Stewart, IKEA and Ashley lines; the full rebuild walkthrough lives on the replacement patio cushions page. Loveseats and settees price per block on the loveseat build.

Frequently asked questions

What are standard patio cushion sizes?

Most patio dining chairs take 17–20 inch squares at 2.5–3 inches thick, deep-seating seats run 22–26 by 23–27 at 5–6 inches, and bench pads run 36–60 by 16–18. But frames vary far more than the size names suggest — measure your own deck and let the numbers decide.

Should I measure my old cushions or the furniture?

Measure the furniture, not the old pad. The seat deck under the worn cushion is the truth; the pad itself has stretched, shrunk or slumped into a shape that never matches the frame. Width and depth of the deck, edge to edge, to the nearest quarter inch.

How thick should patio cushions be?

2.5–3 inches keeps dining-chair knee height and a straight sit. Deep seating is built around 5–6 inches because the lounging posture sinks in. Thickness is a seat-type decision first and a comfort decision second.

Can you cut an umbrella hole in a patio cushion?

Yes — a center hole for through-table umbrellas or an edge notch for cantilever arms. Measure the pole diameter and the distance from the deck edges to the hole center, and we cut it with the same tolerance as the rest of the cushion.

What fabric is best for a full-sun patio?

Solution-dyed acrylic — the color is in the fiber, not on it — or our waterproof Tech Fabric weave. Budget polyester fades in a single strong summer; solution-dyed weaves are the grade outdoor specialists build their names on.

How do patio cushions attach to the furniture?

A snug, exact fit does most of the work — a pad cut to your confirmed numbers sits the deck without wandering. We don’t sew on ties or gripper undersides — our factory can’t supply them reliably, so we won’t sell you the promise. For chairs that get dragged around, a thin non-slip rug pad trimmed slightly smaller than the cushion, laid flat underneath, is the honest fix.

My patio seats are an odd shape — can you still cut them?

Trapezoids, rounds, saddles, L-shaped corner pieces — the customizer carries 11 shapes, and tapered decks just need front and back widths entered separately. The odd shapes are where universal pads fail first and custom earns its keep.

How long does a custom patio cushion take?

Made to order in 4–7 business days — rush production is 3–5 business days for a surcharge — delivered in 3–6 weeks door to door. Typical US custom shops quote 3–6 weeks for the same build; we publish the number instead of burying it in a quote.

How do I clean and care for the fabric?

Wipes handle the daily work — and every cover unzips for machine washing when a full clean is due. Tech Fabric is the easy one: a waterproof surface that wipes clean with a damp cloth. Cotton Linen spot-cleans, with a low-heat iron on the reverse if it creases. Velvet can be dry cleaned or gently hand washed, brushing the pile flat to dry; Chenille is spot clean only — never brush the tufts. See all fabric options in the configurator, and zoom the weave shots before you commit.

What if my measurements turn out wrong?

Contact us with photos and the measurements you confirmed, so we can review the build against your numbers. If the mistake is ours — outside the ±½″ tolerance, wrong fabric, wrong build — the cushion is remade free, any time. If the confirmed number was simply off, the cushion was cut right; we’ll help you re-measure so the replacement fits the first time.

Build My Patio Cushion →

Do your cushions come with piping or welt cord?

Not as a standing option. Our sewing standard is clean, cord-free knife-edge seams — no decorative cord on any shape, any fabric. The flat profile wears evenly at the corners, cleans flat, and never traps debris along a raised seam.

Where are your cushions made?

In our own overseas factory — cut and sewn to your measurements, shipped factory-direct to your door. What decides how long a cushion lasts isn’t the country on the label; it’s foam density (we build on 50–65D foam), the fabric family (solution-dyed acrylic for full-sun decks), and seam construction — and we publish the numbers for all three. Factory-direct is why the same spec costs 40–60% less than a local shop: no middleman, no warehouse, no storefront. If made-in-USA is a hard requirement, a local upholsterer is the right call — budget 2–3x for US labor hours. Every order is made in 4–7 days, arrives in 3–6 weeks, and is backed by our free remake guarantee.

Do you offer Sunbrella fabric?

We offer Sunbrella-grade solution-dyed acrylic — the same fiber-level color technology sunbrella patio cushions are famous for — cut to your measurements in a wide color range. If the Sunbrella label itself is the requirement, a licensed Sunbrella dealer is the honest call; if the requirement is fabric that holds its color for years in full sun, our solution-dyed tiers are built for exactly that.

Can you replace all the cushions on a patio set at once?

Yes — cushion sets for outdoor furniture are the normal order here. Measure one of each piece type, count the chairs, and the whole run — seats, backs, bench pad, chaise — leaves the factory in one matched dye lot. Replacement cushions for an outdoor patio set price block by block on the same published formula, so a six-chair dining rebuild quotes instantly.

Can I get extra-thick patio cushions?

Yes. Thick outdoor cushions are a thickness field, not a different product — type 4, 5 or 6 inches on any seat. Thick patio chair cushions at 4 inches are the comfort upgrade for dining chairs that take hours of sitting; deep-seating builds run 5–6 inches standard. Dense 50D+ foam is what keeps a thick pad supportive instead of swallowing knee height.

Can you cut round outdoor cushions and seat pads?

Yes — round chair cushions, circular outdoor cushions and round outdoor seat pads are standard shapes in the customizer: one diameter for a true circle, front-to-back and side-to-side for an oval. Large outdoor seat cushions run on the same formula — the area is the price, whatever the shape.

Do you make outdoor pillows and throw pillows?

Our line is seat cushions and back cushions — the structural pads. Many customers use our lofted back cushions as outdoor pillows on deep seating, in any fabric tier including dark neutrals like black. Soft throw pillows and accent pillows are a different sewing job than we take on — we would rather tell you now than disappoint you in season.

Is a Custom Patio Cushion Set Right for You?

• A genuinely average frame? A stock pad is the honest buy. If your seats match the universal sizes and the pads sit without wandering, the big-box set costs less and ships faster. Custom earns its price on the decks the size charts miss — the tapered, the radiused, the umbrella-hole.
• Budget polyester does not belong in full sun. It fades within one strong summer. Solution-dyed acrylic or Tech Fabric is the spec for open exposure; on a covered porch the cheaper tier is fine. Exposure decides the fabric, not the catalog.
• Covers unzip — removable and washable. Zippered: the cover comes off the foam, so cleaning is a damp cloth and mild soap between machine cycles. Wipe for the daily, wash for the deep clean.
• Custom-cut means non-returnable. A cushion cut to your numbers fits exactly one frame on earth — tolerances are published in writing (±½″, ±¾″ over 36″) and anything outside them against your confirmed numbers is remade free, whenever the error is found.