Sunbrella Replacement Cushions — Custom Cut to Your Measurements
From:
$105.00
- Cut to your exact measurements — measured per cushion against the seat deck, not the faded old pad.
- Solution-dyed acrylic outdoor lines in a 119-fabric library — every fabric one price.
- Made in 4–7 days, rush 3–5 — against the brand-set route’s season-long waits.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Choose your fabric
Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.
Review & order
Calculated live from your measurements — every line, no surprises.
Free shipping over $158 · $29 flat below
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.
JPG, PNG or WebP · up to 10 MB each · max 3
Cut and sewn by the factory that ships them — no middlemen.
One price for every fabric. Pick by look, not budget.
Every dimension re-checked before cutting. Outside tolerance, remade free.
If we cut it wrong, we remake it — no arguments.
Re-cover the set, keep the frame
The cushions faded; the frame is fine. That is the whole story behind most searches for Sunbrella replacement cushions — a patio set whose covers went chalky in the sun while the furniture underneath still has years in it. The fix is not a new set. It is the same measured rebuild we cut for every replacement order, run in the solution-dyed acrylic class of fabrics that made Sunbrella the name people search for.
Open the Customizer — Outdoor Preselected →
What “Sunbrella cushions” actually is
Sunbrella is a fabric brand, not a cushion maker — the Glen Raven mill in North Carolina, and the best-known maker of solution-dyed acrylic. In solution dyeing the color pigment goes into the acrylic polymer before the fiber is extruded, so the color is the fiber, all the way through. That is why an acrylic cushion cover fades on a schedule of years, not seasons, while a printed polyester cover starts going chalky by the second summer.
We are a cushion factory, not a fabric brand: our 119-fabric library carries solution-dyed acrylic outdoor lines alongside olefin blends and coated canvases, and the specific pattern names are visible in the fabric menu of the order flow. What we cut for you is measured to your pieces — the fabric class is the part you already knew to ask for.
Choosing fabric for cushions that live in the sun
Three fabric routes exist for outdoor cushions, and the honest difference is how they take sunlight and rain:
The full head-to-head — warranty terms, mildew behavior, cleaning — is in our Sunbrella vs regular outdoor fabric comparison, and the maintenance routine that stretches any of them is in the Sunbrella fabric care guide.
What the durability crowd reports matches the lab logic. On r/BuyItForLife, where the whole forum exists to separate things that last from things that do not, the standing verdict on outdoor seating is “sunbrella fabric ones with like 4–5 inch thick foam core last forever” — fabric class plus a real foam core, which is exactly the two decisions this page helps you make.
Measure before you order
Measure first: three minutes with our measuring guide — width, depth, and thickness at the seam, written down per cushion, not per set. Those three numbers are the entire spec: every sunbrella replacement cushions order we sew is cut to them and nothing else.
One caveat specific to sun-faded sets: old covers shrink slightly as they bake, so measure the seat deck, not the old pad, when the two disagree — the deck is the truth the frame still holds. For color planning, which colors fade least is charted separately; dark navy and forest tones hold their depth best in solution-dyed acrylic.
Related builds: our custom patio cushions hub covers the full outdoor line, wicker cushions handles woven frames, and the fade-resistant route for covered porches starts at quick-dry outdoor cushions.
Fabric options & estimated pricing
Every fabric one price, on the same measured cut — so the choice below is about feel and weather, never about the bill. Solution-dyed acrylics for full sun, tech fabrics that shrug a shower, cotton linen for covered spots: all 119 live in the fabric menu inside the order flow.
*USD 45 make-base per piece + area at per-sq-ft rates (foam by density and thickness, fabric flat at $7.43 per sq ft — every one of the 119 fabrics the same rate). Estimates rounded to the dollar; the configurator figures your exact numbers live, and the quote is settled before anything is cut.
Estimates for the typical pieces above; your exact figure is set by your three numbers. Covers close with a zippered closure (covers remove for washing).
Frequently asked questions
Is Sunbrella worth it for replacement cushions?
On a fully exposed patio, yes — solution-dyed acrylic is the class that holds color for years, and it is usually the reason the original set looked good longer than the cheap replacements that followed it. On a covered porch that gets an hour of sun, the olefin and coated lines close most of the gap at a friendlier rate.
Do you use real Sunbrella fabric?
We are an independent cushion factory, not a Glen Raven dealer: our 119-fabric library carries the solution-dyed acrylic class Sunbrella is famous for, and the specific pattern names are shown in the fabric menu of the order flow. You pick the exact cloth; we cut to your measurements.
How long before solution-dyed acrylic fades?
Fade in this class is measured in years of full sun, not seasons — the pigment is inside the fiber rather than printed on it, so UV has to work through the whole strand. Light scrubbing and a rinse, per the care guide, keeps mildew and grime from adding their own gray.
Can you match the colors I already have?
Usually close, sometimes exactly — the fabric menu shows the live pattern lines, and swatch-scale color families (navy, canvas, fern, terracotta) run across makers. Order one seat pad first if you want to judge the cloth against your set before committing to the full run.
How much do Sunbrella-class replacement cushions cost?
Custom pieces start at the USD 105 entry piece in the table above and scale with size and foam density — every fabric one price, final quote confirmed before anything is cut.
How long do they take to make and ship?
Every set is cut and sewn after you order — crafted in 4–7 business days, rush service 3–5 business days, then flat-rate shipping to your door; plan on 3–6 weeks door to door.
How do I wash Sunbrella cushions?
Mild soap, warm water and a soft brush — then rinse and air-dry. Solution-dyed acrylic does not bleed, so scrubbing is safe. For stubborn mildew spots only, a 1:10 bleach solution spot-clean works — rinse thoroughly after. Never machine-wash or machine-dry; heat and agitation are what actually ruin the fabric.
What you get ordering from us
- Custom cushion factory for 10+ years — we cut, fill, and sew every order ourselves. Nothing is brokered or dropshipped.
- Before any fabric is unrolled, the measurements you sent are re-verified — three numbers per cushion, checked against the piece count.
- Nothing is stocked — any fabric, any piece, one cushion or forty.
- Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.
Sunbrella-class replacement cushions estimate from $105 (dining pad, 18 × 18 × 3 in.) and scale with size and density — every fabric one price, the final quote settled at checkout, nothing cut before your numbers are confirmed.
Shipping & Delivery
- Orders over $158 ship free — add a second cushion or an upgrade and shipping’s on us.
- Smaller orders ship anywhere in the contiguous US for one simple flat fee — always shown before you pay.
- Made in 7–14 business days. Each cushion is cut and sewn to your measurements after you order, never pulled from a shelf.
- ±½″ tolerance on all custom cuts — and if we cut it wrong, we remake it free. No forms, no fine print.
Have a deadline? Contact us before ordering and we will tell you honestly whether we can meet it.
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