Pottery Barn Westport Replacement Cushions — Custom Cut to Your Measurements

From:

$103.00

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)
Your cushion drawing appears here as you type.

Choose your fabric

Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:
Pattern:

All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Free shipping over $158 · $29 flat below

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion
Your configuration
Photo (optional)

Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.

JPG, PNG or WebP · up to 10 MB each · max 3

Factory Direct

Cut and sewn by the factory that ships them — no middlemen.

119 Fabrics

One price for every fabric. Pick by look, not budget.

±½″ Tolerance

Every dimension re-checked before cutting. Outside tolerance, remade free.

Remake Free

If we cut it wrong, we remake it — no arguments.

Description

Westport is the Pottery Barn outdoor line whose replacement pages are still live — real official prices on every piece. Here is what they charge, and how a measured rebuild to your own three numbers runs.

The Westport line at a glance

Westport is a current Pottery Barn outdoor collection: wicker deep-seating, chaises, swivel and dining pieces with official replacement cushions listed by the piece. It is the one PB outdoor line where the price ladder is public — dining pads at the bottom, sofa cushions at the top.

So we don’t guess. Count your pieces, weigh the official prices below, and we cut Westport replacement cushions to your figures in any of 119 fabrics — built by the workshop that ships them.

Check three things: (1) the label — Pottery Barn outdoor pieces carry line labels under the frames; (2) your order history on potterybarn.com — current lines stay searchable; (3) the living replacement pages themselves — if your piece’s pad is for sale there today, it’s a current line like Westport. Our full measuring guide walks you through it.

How to tell you have the Westport

Start with the channel: Westport belongs to the current outdoor generation — Torrey and Huntington alongside it — whose official replacement pages are still live. Retired lines (Chesapeake, Palmetto, Faraday, Riviera, Corsica) lost theirs.

Lean on the official ladder: the replacement prices below are published per piece. They settle the budget question before you measure — five-module sectionals pass $1,500 at official pricing quickly.

Don’t confuse it with: the retired deep-seating lines with similar profiles — catalog photos and the living-pages check separate current from retired in one step.

Era matters: current-line pads ship from the official channel in stock fabrics; anything beyond that — custom fabric, custom density, a spec’d rebuild — is where the mill route starts.

The official Westport price ladder

Pottery Barn publishes Westport replacement prices per piece — the official figures (2026):

What Official price (2026) Note
Westport dining side chair pad $109 cheapest official piece
Westport swivel papasan / lounge pad $259 / $359 official pricing, current outdoor lines
Westport sectional pieces (arm, armless, corner) $299–$399 each a five-module run passes $1,500 quickly
Westport single chaise pad $459 official pricing, current outdoor lines
Westport sofa cushion $609 top of the official band

Official prices as published — against them, a measured rebuild runs an estimated $103–$178 per typical piece in any of 119 fabrics, density you choose. Your tape still sets the cut.

Reading the chart: Rows are potterybarn.com replacement prices as published (2026); they move with fabric family and season. Your order history is the deciding evidence for the line.
Independent workshop: CushionMill is not affiliated with Pottery Barn. Collection names are used to identify the frame you own — every cushion is cut to your measurements, not sold as an official Pottery Barn part.

Not sure it’s Westport? Send a photo — current-line wicker profiles are distinct.

Measure before you order

Measure first: three minutes with our measuring guide — width, depth, and thickness at the seam, per cushion. Every Westport rebuild we sew is cut to your figures and nothing else.

The retired-line background — Chesapeake, Palmetto, the indoor lines — sits with Chesapeake and on the Pottery Barn page.

Fabric options & estimated pricing

Same measured cut, every fabric one price. Cotton linen is the durable everyday pick; tech fabric is water-resistant and wipes clean; premium velvet delivers the high-end look and stands up to cat claws. For full weather duty the solution-dyed acrylic route is the one that shrugs off seasons.

What you order What we need from you How pricing works
Single cushion Three numbers: width × depth × thickness at the seam Set by size and foam density — every fabric one price
Complete piece (seat + back) Three numbers per cushion block Priced per piece — order any count, no minimums
Full Westport set A count of pieces, piece by piece Batched in the configurator — quote confirmed before anything is cut

Custom cushions are estimated from $103 per dining pad (deep-seat pads from $173) and scale with size and foam density (35D to 65D) — every fabric one price, the final quote settled at checkout, nothing cut before your numbers are confirmed. Covers close with a zippered closure (covers remove for washing).

Pottery Barn replacement cushion fabric rolls — every fabric one price on a measured rebuild

Frequently asked questions

Does Pottery Barn still sell Westport cushions?

Yes — Westport is a current line and potterybarn.com sells replacement pads per piece, from $109 on the dining side to $609 on the sofa cushion, as published. The official route means stock fabrics; a rebuild means any of 119 fabrics and density you choose.

Will universal cushions fit a Pottery Barn Westport piece?

Deep-seating profiles and papasan-scale pads sit outside stock charts. Measured replacements fit the module geometry the way the originals did.

How do I confirm my set is really Westport?

Your potterybarn.com order history names the line; the living replacement pages are the check for current-generation status.

Can you make cushions without official specs?

Yes — that is our normal route for uncharted lines. You measure width, depth, and thickness per cushion; we re-verify the numbers against the piece count before cutting and sew to your figures.

How much do Westport replacement cushions cost?

Custom pieces are estimated from $103 per typical piece and scale with size and foam density (35D to 65D) — every fabric one price, final quote confirmed before anything is cut.

How long do they take to make and ship?

Every set is cut and sewn after you order — crafted in 4–7 business days, rush service 3–5 business days, then flat-rate shipping to your door; plan on 3–6 weeks door to door.

What you get ordering from us

  • Custom cushion factory for 10+ years — we cut, fill, and sew every order ourselves. Nothing is brokered or dropshipped.
  • Before any fabric is unrolled, the measurements you sent are re-verified — three numbers per cushion, checked against the piece count.
  • Nothing is stocked — any fabric, any piece, one cushion or forty.
  • Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.

Westport replacement cushions estimated from $103 per pad — weigh the ladder, measure, quote in 4 steps.

Build My Westport Cushions →

Deciding between official pads and a rebuild? Ask us with your piece list — we quote both ways. Not a Westport after all? Any shape, custom built — or start from the Pottery Barn index.

A fresh rebuild on the Westport frame

Woven wicker bodies outlive their pads by years. An ivory and sand rebuild on the Westport deep-seating frames is the classic refresh – measured per piece against the replacement page you already found.

Wicker deep seating refreshed with new ivory and sand replacement cushions on a stone terrace
Shipping & Delivery

Shipping & Delivery

  • Orders over $158 ship free — add a second cushion or an upgrade and shipping’s on us.
  • Smaller orders ship anywhere in the contiguous US for one simple flat fee — always shown before you pay.
  • Made in 7–14 business days. Each cushion is cut and sewn to your measurements after you order, never pulled from a shelf.
  • ±½″ tolerance on all custom cuts — and if we cut it wrong, we remake it free. No forms, no fine print.

Have a deadline? Contact us before ordering and we will tell you honestly whether we can meet it.