Pottery Barn Chesapeake Replacement Cushions — Custom Cut to Your Measurements

From:

$103.00

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)
Your cushion drawing appears here as you type.

Choose your fabric

Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:
Pattern:

All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Free shipping over $158 · $29 flat below

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion
Your configuration
Photo (optional)

Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.

JPG, PNG or WebP · up to 10 MB each · max 3

Factory Direct

Cut and sewn by the factory that ships them — no middlemen.

119 Fabrics

One price for every fabric. Pick by look, not budget.

±½″ Tolerance

Every dimension re-checked before cutting. Outside tolerance, remade free.

Remake Free

If we cut it wrong, we remake it — no arguments.

Description

Chesapeake is a retired Pottery Barn outdoor line — sectionals, daybeds, armchairs — with the catalog gone and the parts gone. Here’s how to confirm yours and order cushions cut to your own three measurements.

The Chesapeake line at a glance

Chesapeake belongs to the retired generation of Pottery Barn outdoor: deep-seating sectionals, daybeds and armchairs that predate the current Westport-class lines. The catalog pages are gone, the official parts program ended with them, and what circulates now are aftermarket references and resale photos.

So we don’t guess. Confirm the line with the cues below, measure the old pad or the seat deck, and we cut Chesapeake replacement cushions to your figures in any of 119 fabrics — built by the workshop that ships them.

Check three things: (1) your potterybarn.com order history — retired lines stay searchable in the account; (2) the aftermarket catalogs — straight-on photos of your piece match against their reference shots; (3) the label under the frame. Our full measuring guide walks you through it.

How to tell you have the Chesapeake

Start with the generation test: if your piece’s replacement pad is not on potterybarn.com today, it’s a retired line. Chesapeake ran with Palmetto and Faraday — sectionals, daybeds, armchairs — before the current lines took over the category.

Lean on the aftermarket: replacement references keep straight-on photos of the retired profiles. A match against your frame names the line without the catalog.

Don’t confuse it with: Palmetto and Faraday from the same retired generation, and Riviera/Corsica from the deep-seating side — the photo match sorts siblings that specs never will.

Era matters: retired means measure-first. No official chart exists anymore, and resale pads surface only in leftover fabrics at unlisted sizes.

Why there is no official Chesapeake size chart

The catalog is gone; what the landscape actually offers:

What Official price Where that leaves you
Retired outdoor lines — Chesapeake, Palmetto, Faraday, Riviera, Corsica no official program catalog gone, parts gone — measure-first route
Indoor sofas — Pearce, Turner, York no official program no published sizes — measure-first route
Market generic deep-seat pads 24 × 24 × 6 class third-party generic, not made for Chesapeake

No chart exists for a retired line, so we leave one out on purpose: measure your own piece and we cut to your numbers — the only spec that doesn’t depend on a catalog that no longer exists.

Reading the chart: Rows describe the official-channel landscape. Your order history and the aftermarket photo match are the deciding evidence.
Independent workshop: CushionMill is not affiliated with Pottery Barn. Collection names are used to identify the frame you own — every cushion is cut to your measurements, not sold as an official Pottery Barn part.

Line uncertain between siblings? Send a straight-on photo — the profile match usually settles it.

Measure before you order

Measure first: three minutes with our measuring guide — width, depth, and thickness at the seam, per cushion. Every Chesapeake cushion we sew is cut to your figures and nothing else.

The current-line prices sit with Westport; the full line index is on the Pottery Barn page.

Fabric options & estimated pricing

Same measured cut, every fabric one price. Cotton linen is the durable everyday pick; tech fabric is water-resistant and wipes clean; premium velvet delivers the high-end look and stands up to cat claws. For full weather duty the solution-dyed acrylic route is the one that shrugs off seasons.

What you order What we need from you How pricing works
Single cushion Three numbers: width × depth × thickness at the seam Set by size and foam density — every fabric one price
Complete piece (seat + back) Three numbers per cushion block Priced per piece — order any count, no minimums
Full Chesapeake set A count of pieces, piece by piece Batched in the configurator — quote confirmed before anything is cut

Custom cushions are estimated from $103 per dining-class pad (deep-seat pads from $173) and scale with size and foam density (35D to 65D) — every fabric one price, the final quote settled at checkout, nothing cut before your numbers are confirmed. Covers close with a zippered closure (covers remove for washing).

solid in Cabana Stripe Canvas stripe Blue — cushion fabric option

Frequently asked questions

Does Pottery Barn still sell Chesapeake cushions?

Not anymore. Chesapeake retired with its generation — no replacement pages, no parts program. The aftermarket references photos only; a measured rebuild is the route that fits.

Will universal cushions fit a Pottery Barn Chesapeake piece?

Deep-seating sectionals and daybed profiles sit outside stock charts entirely. Measured replacements sit the way the originals did.

How do I confirm my set is really Chesapeake?

Account order history plus the aftermarket straight-on photo match — siblings sort by profile, not by specs.

Can you make cushions without official specs?

Yes — that is our normal route for uncharted lines. You measure width, depth, and thickness per cushion; we re-verify the numbers against the piece count before cutting and sew to your figures.

How much do Chesapeake replacement cushions cost?

Custom pieces are estimated from $103 per typical piece and scale with size and foam density (35D to 65D) — every fabric one price, final quote confirmed before anything is cut.

How long do they take to make and ship?

Every set is cut and sewn after you order — crafted in 4–7 business days, rush service 3–5 business days, then flat-rate shipping to your door; plan on 3–6 weeks door to door.

What you get ordering from us

  • Custom cushion factory for 10+ years — we cut, fill, and sew every order ourselves. Nothing is brokered or dropshipped.
  • Before any fabric is unrolled, the measurements you sent are re-verified — three numbers per cushion, checked against the piece count.
  • Nothing is stocked — any fabric, any piece, one cushion or forty.
  • Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.

Chesapeake replacement cushions estimated from $103 per pad — identify, measure, quote in 4 steps.

Build My Chesapeake Cushions →

Not sure which PB line you own? Upload a photo and we’ll confirm before we cut. Not a Chesapeake after all? Any shape, custom built — or start from the Pottery Barn index.

Shipping & Delivery

Shipping & Delivery

  • Orders over $158 ship free — add a second cushion or an upgrade and shipping’s on us.
  • Smaller orders ship anywhere in the contiguous US for one simple flat fee — always shown before you pay.
  • Made in 7–14 business days. Each cushion is cut and sewn to your measurements after you order, never pulled from a shelf.
  • ±½″ tolerance on all custom cuts — and if we cut it wrong, we remake it free. No forms, no fine print.

Have a deadline? Contact us before ordering and we will tell you honestly whether we can meet it.