Mainstays Orbit Lounger Replacement Cushions

The Orbit Lounger is the best-documented Mainstays piece — an owner resource tracks the frames, the era pricing and the discontinued status. Here is the record, and how a full-thickness round rebuild runs.

The Orbit Lounger line at a glance

The Orbit Lounger is Mainstays’ round steel lounger — frames at 77″ long × 61″ wide with original cushions only 2″ thick. The owner resource at orbitlounger.com documents the whole story: the closest stockable workaround was a 66″-diameter × 3″ round pad at $175–199 era pricing, and as of its June 2024 update, replacement cushions remain undiscovered — discontinued.

So we don’t guess. Confirm your frame with the reference below, measure the pad diameter and thickness, and we cut a full-thickness Orbit rebuild — a 50D-plus core cut round to your measured diameter, in any of 119 fabrics.

Check three things: (1) the frame — 77 × 61 round-steel loungers with the circular pad deck; (2) the era — Walmart sold these in the Mainstays price band; (3) the pad — a 2″-class original on a 66″-class deck. Our full measuring guide walks you through it.

How to tell you have the Orbit Lounger

Start with the shape: the Orbit Lounger is round — a circular pad deck on a steel base, not a rectangle. That alone separates it from every other Mainstays series.

Lean on the owner resource: orbitlounger.com tracks the frames and the replacement hunt, updated June 2024 — “not been able to find Orbit Lounger replacement cushions” is the documented status. The circular-pad workaround (66″ × 3″ stock rounds) was the best fit anyone found, at $175–199 era pricing.

Don’t confuse it with: egg chairs and hanging loungers — different geometry, different rebuild — and with rectangular Mainstays loungers in the thin-pad class.

Era matters: the pad is the furniture here. Sun bakes the top, the 2″ original compresses to nothing, and the round frame stays sound underneath. The rebuild spec is a full-thickness 50D-plus core cut to your measured diameter — the thickness the original never had.

The documented Orbit Lounger record

The owner resource publishes the reference trail — as documented:

ReferenceAs listed (checked October 2026)Status
Orbit Lounger metal frameframe 77″ long × 61″ wide; original cushion 2″ classframe spec, owner resource
Circular-pad workaroundclosest stockable piece: a 66″-diameter × 3″ round pad$175–199 era pricing
Replacement status (June 2024 update)“not been able to find Orbit Lounger replacement cushions”discontinued

The documented record ends at discontinued — which makes your measured diameter the spec. A full thickness rebuild runs an estimated $182 per typical piece basis, cut round to your numbers.

Reading the chart: Rows are the orbitlounger.com owner resource as published and checked October 2026. Your measured diameter and thickness outrank every row.
Independent workshop: CushionMill is not affiliated with Mainstays. Collection names are used to identify the frame you own — every cushion is cut to your measurements, not sold as an official Mainstays part.

Frame at hand? Send a photo with the diameter across the pad deck — round rebuilds quote from that one number plus thickness.

Measure before you order

Measure first: the diameter across the pad deck at its widest, plus thickness at the edge — round pieces take two numbers, not three. Our measuring guide covers the round case; every Orbit rebuild we sew is cut to your measured diameter.

The rectangular Mainstays series — Lawson Ridge and Willow Springs — and the full background sit on the Mainstays page. Round and egg-class rebuilds also start from the round cushions page.

Fabric options & estimated pricing

Same measured cut, every fabric one price. Cotton linen is the durable everyday pick; tech fabric is water-resistant and wipes clean; premium velvet delivers the high-end look and stands up to cat claws. For a lounger that lives in full sun the solution-dyed acrylic route is the one that shrugs off seasons.

What you orderWhat we need from youHow pricing works
Single cushionThree numbers: width × depth × thickness at the seamSet by size and foam density — every fabric one price
Complete piece (seat + back)Three numbers per cushion blockPriced per piece — order any count, no minimums
Full Orbit Lounger setA count of pieces, piece by pieceBatched in the configurator — quote confirmed before anything is cut

Custom round rebuilds are estimated from $182 per typical piece and scale with diameter and foam density (35D to 65D) — every fabric one price, the final quote settled at checkout, nothing cut before your numbers are confirmed. Covers close with a zippered closure (covers remove for washing).

solid in Cabana Stripe Canvas stripe Blue — cushion fabric option

Frequently asked questions

Does Mainstays still sell Orbit Lounger cushions?

No — the documented status is discontinued: the owner resource’s June 2024 update records that no replacement source was found. The stock-round workaround class (66″ × 3″) is gone at retail too. A measured rebuild is the route.

Will universal cushions fit a Mainstays Orbit Lounger piece?

None, effectively — a 66″-plus round pad for a discontinued lounger matches nothing on today’s shelves. Cut-to-diameter is the only fit.

How do I confirm my set is really Orbit Lounger?

The round pad deck on the 77 × 61 frame names the piece outright; the owner resource photos match the profiles.

Can you make cushions without official specs?

Yes — that is our normal route for uncharted lines. You measure width, depth, and thickness per cushion; we re-verify the numbers against the piece count before cutting and sew to your figures.

How much do Orbit Lounger replacement cushions cost?

Custom pieces are estimated from $182 per typical piece and scale with size and foam density (35D to 65D) — every fabric one price, final quote confirmed before anything is cut.

How long do they take to make and ship?

Every set is cut and sewn after you order — crafted in 4–7 business days, rush service 3–5 business days, then flat-rate shipping to your door.

What you get ordering from us

  • Custom cushion factory for 10+ years — we cut, fill, and sew every order ourselves. Nothing is brokered or dropshipped.
  • Before any fabric is unrolled, the measurements you sent are re-verified — three numbers per cushion, checked against the piece count.
  • Nothing is stocked — any fabric, any piece, one cushion or forty.
  • Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.

Orbit Lounger rebuilds estimated from $182 per piece — measure the diameter, quote in 4 steps.

Build My Orbit Lounger Cushions →

Round-deck measurement questions? Ask us — two numbers quote it. Not an Orbit after all? Any shape, custom built — or start from the Mainstays index.