24" x 24" Patio Cushions – Custom Made to Your Exact Size
Cut to your measurements — width, depth, and thickness — not to a stock chart. Factory-direct, no minimums.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Trace your old cushion on paper, photograph it next to a tape measure, and email it to us — a Custom Template order is routine work here.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Foam density How to choose density →
Choose your fabric
Six families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
No fabrics match the current filters — clear one above.
All covers sewn to your exact dimensions — no stock sizes, no zippers (sewn envelope closure).
Review & order
Calculated live from your measurements — every line, no surprises.
Price breakdown
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Your cushion
Your configuration
Factory Direct
Source workshop, no middlemen
119 Fabrics
Free swatch program
±½″ Tolerance
Cut to your exact measurements
Remake Free
If we cut it wrong, remade free
Build Your 24 x 24 Cushion
Patio sets converge on the 24-inch square. Deep-seating chairs, wide dining armchairs, sectional modules, and porch swivels from two decades of production all land here, which is why it’s the most-searched cushion size — and why the one-size-fits-all pads at big-box stores fit none of them well. Factory originals at “24 x 24” measure anywhere from 24.0 to 24.41 in our library; each frame wants its own number.
We cut each 24 x 24 patio cushion to the measurements you send: width, depth, thickness, to the quarter inch. Seven documented factory pieces — Lily Bay seats, Windsor lounge and sofa modules, Riley sectional seats, the Beachside loveseat pad at 24.41 — are charted below for cross-checking before you order. Fabrics run Tech Fabric, our waterproof, wipe-clean leather-like workhorse; Cotton Linen for covered patios and indoors; and Premium Velvet, plush claw-resistant velvet; with a sewn envelope closure for a clean look. Made to order by the factory, any quantity.
Close but not exactly 24 x 24? Type your numbers — decimals included — and the estimate updates as you go →
Pricing — estimated starting at
| Fabric tier | Estimated price* |
|---|---|
| Cotton Linen | $115 |
| Tech Fabric | $141 |
| Premium Velvet | $175 |
*One cushion, 24 × 24 in. (4.00 sq ft top surface): $39 make-base + 4.00 sq ft × fabric rate ($19.0/sq ft, $25.5/sq ft, $34.0/sq ft). Thickness, foam density, and the sewn closure is confirmed at checkout — and every dimension is confirmed with you before we cut.
For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. We publish the formula above so you can check the math before you order.
Fits these furniture series
| Series | Piece | Part | Factory size (W × D × T) |
|---|---|---|---|
| Lily Bay | 6-Piece Set | Seat | 24 × 24 × 5 in. measured |
| Lily Bay | Lounge Chair | Seat | 24 × 24 × 5 in. measured |
| Riley | Lounge Chair | Seat | 24 × 24 × 3.5 in. measured |
| Riley | Sectional | Seat | 24 × 24 × 3.5 in. measured |
| Melbourne | Lounge Chair | Seat | 24 × 25 × 4 in. measured |
| Middletown | Lounge Chair | Seat | 24 × 25 × 5.5 in. measured |
| Verrado | Club Chair | Seat | 24 × 25 × 6 in. measured |
| Verrado | Loveseat | Seat | 24 × 25 × 6 in. measured |
| Chateau | Lounge Chair | Seat | 24 × 25.5 × 5 in. measured |
| Chateau | Sofa | Seat | 23.5 × 25.5 × 5 in. measured |
| Edington | Swivel Lounge Chair | Back | 24.5 × 22.5 × 5 in. measured |
| Lake Adele | 6-Piece Set | Seat | 23 × 23 × 5 in. measured |
| Windsor | Lounge Chair | Seat | 24 × 24 × 4 in. (pending verification) |
| Windsor | Sofa (3 Seat) | Seat | 24 × 24 × 4 in. (pending verification) |
| Beachside | Sectional (Loveseat Section) | Seat | 24.41 × 24.41 × 5 in. (pending verification) |
Matching tolerance: width and depth each within 1.5 in. of 24 x 24. Entries marked measured are factory-original pieces from our measurement library; entries marked (pending verification) await re-measurement. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.
Exact fit in any size — get an instant quote.
Reading the table backward is the faster search for many owners: twelve of the fifteen entries are Hampton Bay lines and three are Martha Stewart — if the label under your frame names any of them, the series chart behind the link holds every piece of the set, measured, and the order can follow the factory numbers exactly. Unlisted frames lose nothing: the pad still gets cut to your tape measure, at the same price as a documented match.
Yours differs? That’s the point — we cut to your numbers.
Measuring tips for a 24 x 24
- Old cushion flat on a table: width edge to edge, depth front to back, thickness seam to seam — never squeezed.
- Sectional owners: count your 24-inch modules and order in one batch — one fabric lot, identical pieces.
- Photograph the label under the frame — a model number can match you to a documented series chart.
Full walkthrough with photos: How to Measure (and Identify) Your Cushions.
Fabrics that suit a 24 x 24
Patio duty defaults to Tech Fabric — waterproof, wipe-clean, season-proof. Cotton Linen under cover; Premium Velvet in screened rooms. The outdoor fabric guide breaks down what actually kills fabric by climate, and the Sunbrella-grade performance tiers page answers the brand-name question honestly.
From the 119-fabric swatch library — free samples ship with every quote.
Building a patio set from 24 x 24 modules
Foam thickness for a 24 x 24
Patio buyers landing on the 24-inch square are usually re-padding lounge sets — and thickness is where replacement sets go wrong. Five inches restores the seat height the frame was built for; 6 is the plush tier; a 3-inch “bargain” pad on a 24-inch deck dishes in one season. Backs run their own loft and often a wedge profile — measure loft at top and bottom.
Density: 50D is the daily-family standard at this scale; 60D for nap-grade frames; 65D for swing beds and daybeds. Grade, thickness and your dimensions confirmed in writing before cutting.
Patio buyers at this size are usually re-padding a group, not a chair — and the groups have shapes. The common builds, and what each asks of the order:
Whatever the shape, one run per set: same fabric lot, same foam grade, same loft, cut in the same batch. A set assembled from orders placed months apart shows it — dye lots drift, and adjacent pads that differ by half a shade read as a mistake.
- Four chairs and an ottoman — four seat squares plus an ottoman top at 19–24 inches; the ottoman is the piece people forget, and the piece that finishes the set.
- Loveseat plus two chairs — the loveseat’s deck takes two seat squares end to end or one joined pad; joined pads cannot flip to even out wear, separate squares can.
- Sectional run — three to five seat squares plus a corner wedge at roughly 27 × 27 with a diagonal front; the wedge is neither seat nor chaise and gets measured as its own piece.
- Firepit group — four to five seats in a circle; radial frames vary most, so measure each deck rather than trusting one number for the ring.

















A draw from the 119-fabric swatch library — free samples ship with every quote.
Frequently asked questions
Made by the factory that ships them
- Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
- Every dimension you send is re-checked before a single yard of fabric is cut.
- Made-to-order means any fabric, any piece, no minimum.
- If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.
Custom 24 x 24 cushions from $115 — quote in 4 steps.
Ready when you are. Enter your measurements, pick a fabric tier and your finishing — every dimension comes back to you for confirmation before we cut. One cushion or a whole set, from the factory that ships them. Cut to within ½ inch of your confirmed numbers — outside tolerance, remade free.
Related pages

15×15 Seat Cushions
15″ x 15″ Seat Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and

16×16 Outdoor Chair Cushions
16″ x 16″ Outdoor Chair Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth,

17×17 Outdoor Cushions
17″ x 17″ Outdoor Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and

17×18 Outdoor Cushions
17″ x 18″ Outdoor Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and

18×18 Outdoor Chair Cushions
18″ x 18″ Outdoor Chair Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth,

18×20 Patio Cushions
18″ x 20″ Patio Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and
Further reading from the blog

Standard Cushion Sizes Chart: Every Common Dimension in One Place
The standard cushion sizes reference: seat cushions by chair type, bench and chaise dimensions, thickness bands by use, why ‘standard’ varies so much, and how to move from the chart to an exact order.

Restaurant Booth Cushions: Specifying for Dinner-Rush Duty
Commercial restaurant booth cushions live under a duty profile residential cushions never see — all-day turn rates, cleaning chemicals, food-zone fabric demands, fire-code awareness — this is the spec: density, fabric, construction, and the replacement-cycle economics.

How to Prevent Mold on Outdoor Cushions: The Moisture-Management System
Why cushions mold (it’s never the fabric alone) — the moisture, food and airflow triangle, and the prevention stack: fabric, foam, placement, habits and storage.

The 2026 Outdoor Cushions Buying Guide: Everything to Check Before You Order
A complete 2026 checklist for buying outdoor cushions — fit, fabric tiers, foam density, construction quality, tie systems, pricing benchmarks and red flags.

How to Reupholster Dining Chairs: Seat Pads, Full Cushions and When to Stop
The complete dining chair reupholstery walk-through — the drop-in seat pad method, replacing foam while you’re in there, fabric choices for dining duty, the full-cushion route for padded chairs, and the honest stop-or-continue decision.

How to Measure Outdoor Cushions: The Complete Step-by-Step Guide (2026)
A factory-accurate guide to measuring outdoor cushions — width, depth, thickness, radius corners and special shapes — with real Hampton Bay replacement dimensions and a pre-order checklist.