24" x 24" Outdoor Chair Cushions – Custom Made to Your Exact Size
Cut to your measurements — width, depth, and thickness — not to a stock chart. Factory-direct, no minimums.
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Trace your old cushion on paper, photograph it next to a tape measure, and email it to us — a Custom Template order is routine work here.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Foam density How to choose density →
Choose your fabric
Six families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
No fabrics match the current filters — clear one above.
All covers sewn to your exact dimensions — no stock sizes, no zippers (sewn envelope closure).
Review & order
Calculated live from your measurements — every line, no surprises.
Price breakdown
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Your cushion
Your configuration
Factory Direct
Source workshop, no middlemen
119 Fabrics
Free swatch program
±½″ Tolerance
Cut to your exact measurements
Remake Free
If we cut it wrong, remade free
Build Your 24 x 24 Cushion
The outdoor chair cushion market is built around three numbers, and 24 is the biggest of them — the seat square of deep-seating lounge chairs, wide swivel rockers, and patio armchairs built for real lounging. Chairs at this width were sold by every major brand for two decades, which is why “outdoor chair cushion” gets searched tens of thousands of times a month and why stock pads at this size are everywhere and right for almost no one.
We cut 24 x 24 outdoor chair cushions to your measurements — your width, depth, and thickness, sewn to the quarter inch. Seven factory originals in our library sit at this square (Lily Bay, Windsor, Riley, Beachside modules), charted below so replacement buyers can verify a match first. Fabrics from Cotton Linen through Tech Fabric, our waterproof, wipe-clean workhorse, to Premium Velvet; sewn envelope closures for a clean, tailored look. Factory-direct, made to order, no minimums.
A note on pages: this one covers the chair build at 24 x 24 — seat squares on frames you sit in. The 24 x 24 outdoor page is the family hub with the full thickness and set-ordering logic, and 24 x 24 patio covers whole-set builds. Same cutting floor, same formula; the pages exist because you searched different words.
Pricing — estimated starting at
| Fabric tier | Estimated price* |
|---|---|
| Cotton Linen | $115 |
| Tech Fabric | $141 |
| Premium Velvet | $175 |
*One cushion, 24 × 24 in. (4.00 sq ft top surface): $39 make-base + 4.00 sq ft × fabric rate ($19.0/sq ft, $25.5/sq ft, $34.0/sq ft). Thickness, foam density, and the sewn closure is confirmed at checkout — and every dimension is confirmed with you before we cut.
For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. We publish the formula above so you can check the math before you order.
Fits these furniture series
| Series | Piece | Part | Factory size (W × D × T) |
|---|---|---|---|
| Lily Bay | 6-Piece Set | Seat | 24 × 24 × 5 in. measured |
| Lily Bay | Lounge Chair | Seat | 24 × 24 × 5 in. measured |
| Riley | Lounge Chair | Seat | 24 × 24 × 3.5 in. measured |
| Riley | Sectional | Seat | 24 × 24 × 3.5 in. measured |
| Melbourne | Lounge Chair | Seat | 24 × 25 × 4 in. measured |
| Middletown | Lounge Chair | Seat | 24 × 25 × 5.5 in. measured |
| Verrado | Club Chair | Seat | 24 × 25 × 6 in. measured |
| Verrado | Loveseat | Seat | 24 × 25 × 6 in. measured |
| Chateau | Lounge Chair | Seat | 24 × 25.5 × 5 in. measured |
| Chateau | Sofa | Seat | 23.5 × 25.5 × 5 in. measured |
| Edington | Swivel Lounge Chair | Back | 24.5 × 22.5 × 5 in. measured |
| Lake Adele | 6-Piece Set | Seat | 23 × 23 × 5 in. measured |
| Windsor | Lounge Chair | Seat | 24 × 24 × 4 in. (pending verification) |
| Windsor | Sofa (3 Seat) | Seat | 24 × 24 × 4 in. (pending verification) |
| Beachside | Sectional (Loveseat Section) | Seat | 24.41 × 24.41 × 5 in. (pending verification) |
Matching tolerance: width and depth each within 1.5 in. of 24 x 24. Entries marked measured are factory-original pieces from our measurement library; entries marked (pending verification) await re-measurement. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.
Exact fit in any size — get an instant quote.
Yours differs? That’s the point — we cut to your numbers.
How to measure a 24 x 24 cushion
- Old cushion flat on a table: width edge to edge, depth front to back, thickness seam to seam — never squeezed.
- Chair backs are a separate pad — measure seat and back individually and order both in one batch.
- Photograph the label under the frame — a model number can match you to a documented series chart.
Full walkthrough with photos: How to Measure (and Identify) Your Cushions.
Fabric Options at 24 x 24
The most-exposed patio squares want the workhorse tiers: Tech Fabric open-air (waterproof, wipe-clean), Cotton Linen covered, Premium Velvet indoors. The outdoor fabric guide and the Sunbrella-grade performance tiers page cover the honest comparisons.
From the 119-fabric swatch library — free samples ship with every quote.
Which chairs take a 24 x 24 seat
Thickness and density at 24 x 24
The 24-inch square is the defining outdoor seat module — lounge chairs, club chairs, sectional seats, swivel frames. Five inches is the deep-seating standard; 6 plush; below 4.5 dishes. Backs run the seat width at 18–26 high with 4–7 of loft, often wedge-profiled.
Density: 50D daily, 60D nap-grade, 65D for swing-bed and daybed duty. Order seats and backs in one run so loft and dye lot agree across the set.
The square is a module, but the frames around it differ — and the differences are what make a pad fit or float. The working matches at this size:
One caution the table hides: two chairs with the same seat square can need different thicknesses. A dining-scale armchair wants 3–4 inches so the table still works; a lounge frame wants its full 5. The square tells you the footprint; the frame tells you the build.
| Chair type | Fit at 24 × 24 | What to check before ordering |
|---|---|---|
| Deep-seat lounge chair | The reference fit — most library entries are these | Seat depth past 23″; back height for the back pad |
| Swivel / swivel rocker | Common on wide-base frames | Round or square deck; fastening on the rotating deck |
| Wicker lounge chair | Frequent — woven frames run deep decks | Taper: front-wider decks need a trapezoid cut |
| Oversized dining armchair | Where armchairs grew to lounge scale | Table height: 3–4″ keeps knees under the table |
| Club chair (covered patio) | The Verrado build — 24 × 25 in the library | Depth runs a touch past 24; measure, don’t assume |
Wind, and staying put on a wide deck
A 24-inch square catches more wind than any smaller pad — area grows with the square of the side, and the gust that lifts an 18-inch pad walks a 24-inch one off the frame entirely. The honest answers are mechanical: an exact-fit cut that sits the deck instead of floating on it, pads brought inside when wind is forecast, and on smooth decks — resin, metal, composite — a thin non-slip rug pad trimmed slightly smaller than the cushion, laid flat underneath, is the honest fix.

















A draw from the 119-fabric swatch library — free samples ship with every quote.
Frequently asked questions
Spot clean is the rule — every cover is sewn closed, so plan on wipes, not machine washing. Tech Fabric is the easy one: a waterproof surface that wipes clean with a damp cloth. Cotton Linen spot-cleans, with a low-heat iron on the reverse if it creases. Velvet can be dry cleaned or gently hand washed, brushing the pile flat to dry; Chenille is spot clean only — never brush the tufts. Free fabric samples ship with every quote, so you can judge the weave by hand before you commit.
Same cut, different search door — buyers typing “chair” usually want single-seat modules and fit guidance; the 24 x 24 outdoor page serves the wider word. The fits table below is the shared library view either way.
Yes — swivel frames run near this square, and the build note is fit: a pad cut to the rotating deck’s own numbers spins with the seat. Edington’s swivel lounge is a documented example.
Cut to the deck that rotates, not the base that stands still — a snug, exact fit on the swivel deck spins with the seat, while anything fastened to the stationary base cinches and twists off within a week of normal use. We don’t sew on ties or gripper undersides — our factory can’t supply them reliably, so we won’t sell you the promise.
Made by the factory that ships them
- Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
- Every dimension you send is re-checked before a single yard of fabric is cut.
- Made-to-order means any fabric, any piece, no minimum.
- If we cut it wrong — outside the ±½″ tolerance (±¾″ over 36″), wrong fabric, wrong build — remade free.
Custom 24 x 24 cushions from $115 — quote in 4 steps.
Ready when you are. Enter your measurements, pick a fabric tier and your finishing — every dimension comes back to you for confirmation before we cut. One cushion or a whole set, from the factory that ships them. Cut to within ½ inch of your confirmed numbers — outside tolerance, remade free.
Related pages

15×15 Seat Cushions
15″ x 15″ Seat Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and

16×16 Outdoor Chair Cushions
16″ x 16″ Outdoor Chair Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth,

17×17 Outdoor Cushions
17″ x 17″ Outdoor Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and

17×18 Outdoor Cushions
17″ x 18″ Outdoor Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and

18×18 Outdoor Chair Cushions
18″ x 18″ Outdoor Chair Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth,

18×20 Patio Cushions
18″ x 20″ Patio Cushions – Custom Made to Your Exact Size Cut to your measurements — width, depth, and
Further reading from the blog

Standard Cushion Sizes Chart: Every Common Dimension in One Place
The standard cushion sizes reference: seat cushions by chair type, bench and chaise dimensions, thickness bands by use, why ‘standard’ varies so much, and how to move from the chart to an exact order.

Restaurant Booth Cushions: Specifying for Dinner-Rush Duty
Commercial restaurant booth cushions live under a duty profile residential cushions never see — all-day turn rates, cleaning chemicals, food-zone fabric demands, fire-code awareness — this is the spec: density, fabric, construction, and the replacement-cycle economics.

How to Prevent Mold on Outdoor Cushions: The Moisture-Management System
Why cushions mold (it’s never the fabric alone) — the moisture, food and airflow triangle, and the prevention stack: fabric, foam, placement, habits and storage.

The 2026 Outdoor Cushions Buying Guide: Everything to Check Before You Order
A complete 2026 checklist for buying outdoor cushions — fit, fabric tiers, foam density, construction quality, tie systems, pricing benchmarks and red flags.

How to Reupholster Dining Chairs: Seat Pads, Full Cushions and When to Stop
The complete dining chair reupholstery walk-through — the drop-in seat pad method, replacing foam while you’re in there, fabric choices for dining duty, the full-cushion route for padded chairs, and the honest stop-or-continue decision.

How to Measure Outdoor Cushions: The Complete Step-by-Step Guide (2026)
A factory-accurate guide to measuring outdoor cushions — width, depth, thickness, radius corners and special shapes — with real Hampton Bay replacement dimensions and a pre-order checklist.