OW Lee Palazzo Replacement Cushions — Custom Cut to Your Measurements

From:

$168.00

  • Cut to your exact measurements — any O.W. Lee Palazzo piece, measured per cushion.
  • 119 fabrics at one price — outdoor lines with quick-dry logic.
  • Made in 4–7 days, rush 3–5 — against the dealer route’s 18–20 weeks.

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)
Your cushion drawing appears here as you type.

Choose your fabric

Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:
Pattern:

All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Free shipping over $158 · $29 flat below

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion
Your configuration
Photo (optional)

Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.

JPG, PNG or WebP · up to 10 MB each · max 3

Factory Direct

Cut and sewn by the factory that ships them — no middlemen.

119 Fabrics

One price for every fabric. Pick by look, not budget.

±½″ Tolerance

Every dimension re-checked before cutting. Outside tolerance, remade free.

Remake Free

If we cut it wrong, we remake it — no arguments.

Description

No spec sheet, no size chart, no dealer dimension list — the Palazzo left the O.W. Lee catalog without any of the three. Below is the identification sequence we work through, and the three figures your replacement pads get cut from.

Open the Customizer — Outdoor Preselected →

Palazzo basics, in brief

Palazzo is a retired O.W. Lee seating collection — the name still appears on the factory’s table-top finishes (Palazzo White, Palazzo Black), which is the surest sign the furniture itself left the catalog. Pieces ran as wide, low deep-seating groups and matching dining on the company’s hand-forged frames, ordered through dealers who measured everything to the order ticket.

The sequence is fixed: certify the line, tape the pad or deck, submit dimensions. We then cut Palazzo replacements to those figures in any of 119 upholstery options — built on the premises by the crew that packs the box.

Evidence, in order of weight: (a) construction — hand-forged scrollwork over heavy-gauge frames marks the brand at a glance, nothing imported reads like it; (b) the mark — a brass plaque or stamp on a frame rail appears on every piece O.W. Lee builds; (c) the paper trail — sales run through a nationwide dealer body rather than big-box chains, so an invoice or order history names the collection in one line. The full taping walkthrough finishes the job.

Recognizing the Palazzo

Look for width first: Palazzo-scale seating runs broader and lower than O.W. Lee’s compact lines — deep seat decks that swallow a standard pad. Frames keep the company’s hand-forged weight and a baked-on finish; the proportions are what set the collection apart, not ornament.

Where the name lives now: the O.W. Lee site’s current pages carry Palazzo as a table-top and tile finish name; the seating collection no longer appears in the navigation. If your order paperwork names Palazzo, that paper — plus the frame plaque — is your proof of line.

Don’t confuse it with: O.W. Lee’s current wide-body collections like Arc and Avana, which fill the same broad-seating role in today’s catalog. Those are actively listed; Palazzo is not. The dealer invoice or original order record settles it.

Age shapes the market: pads from a retired run reach buyers almost exclusively through the factory-store clearance page, cut in leftover cloth, sized as listed, never re-cut. Everything beyond that shelf is a job for the tape — which is the route that restores a Palazzo frame without gambling on what happens to be in stock.

Why no official Palazzo dimensions exist

What to check What the Palazzo commonly shows Don’t confuse it with
Frame Hand-forged steel or aluminum, O.W. Lee weight class Lightweight import tubular steel
Proportions Wide, low deep-seating decks and matching dining Compact bistro-scale seats
Ornament Restrained — proportions carry the design, not scrollwork Heavy scroll and vine motifs
Mark Brass O.W. Lee plaque or stamped frame rail No mark at all — fall back to the invoice
Retailer Nationwide O.W. Lee dealer network, catalog-era orders Big-box store brands

No per-collection dimension sheet exists — not for the active lines, and certainly not for a delisted name like Palazzo. Whatever numbers float around dealer listings describe assembled furniture, pads included. That is why this page carries no size table by design: the figures we cut from are the ones you record off the piece itself.

On the table above: cues are generalized from catalog pages, dealer material and owner accounts; treat the plaque or invoice as the final word. O.W. Lee ran collections across model years, and frames do drift from the summary.
Independence note: CushionMill holds no affiliation with the O.W. Lee Company. We use collection names strictly to identify the furniture you’re re-covering; all work is cut to owner-supplied dimensions and sold as aftermarket, not as factory product.

Mark missing, invoice gone? Photograph the frame and write in — narrowing the collection is the quick part; then every block needs its own three figures and production begins.

Take the tape first

Tape measure along the seat width of an aluminum chaise frame — measure before ordering Palazzo replacement cushions

Numbers before anything else: width, depth and thickness at the seam, taken with our measuring guide open beside you, recorded for each pad individually — set-level figures are where orders go wrong. No chart exists to copy from, so these three entries are the full spec that every Palazzo build gets cut against.

Closest O.W. Lee neighbors: Aris (current modern deep seating) and Vista (another retired line whose name survives on factory parts). Every O.W. Lee line we cover is listed on the OW Lee index.

Fabric options & estimated pricing

Priced by size and foam density, never by material: cotton linen for the workhorse seats, tech fabric where weather exposure runs high — water-resistant, wipe-clean — and premium velvet where the look turns formal and pets test the weave. The the fabric lineup in the configurator shows every bolt at the same rate for the same measured cut.

You order We need Pricing logic
One pad Three numbers: width × depth × thickness at the seam Dimensions and density grade determine it
Whole piece (seat plus back) Three numbers per block Each piece prices alone; order any quantity
The whole Palazzo set Count of pieces, listed one by one Batched in the configurator; the confirmed quote precedes the bench

Pricing starts at $168 for the typical piece and scales on two axes only — dimensions and foam density, 35D through 65D — with the material left out of the arithmetic. Checkout settles the final figure; cutting waits for your confirmed entries. Every cover zips off for laundering.

solid in Cabana Stripe Canvas stripe Blue — cushion fabric option

Palazzo piece types, from the dealer catalog

Palazzo sold through the dealer network as a seven-piece program: dining chair, swivel dining chair, lounge chair, loveseat, sofa, adjustable chaise and ottoman. That spread made it a whole-yard line — one order could dress a dining set, a conversation group and a recliner row in matched fabric — and it is why replacement jobs on this line so often arrive as mixed carts rather than single seats.

The adjustable chaise is the piece that needs a decision before measuring: its back frame hinges through several positions, and the pad’s back block changes effective height with each one. Measure the back along its full fabric length with the frame in the position you actually use, note the hinge gap where seat meets back, and the rebuild follows the frame instead of fighting it. The swivel dining chair, meanwhile, is the line’s trickiest order for one reason — its back wraps the frame on a curve, so a seam-to-seam pass beats straight-across for the true width.

Palazzo against its showroom neighbors: it shares scroll detailing with Cambria, but where Cambria’s signature was the bowed crescent front, Palazzo frames run straight rails from dining chair to sofa. And where Heartland moved on glider and spring bases, every Palazzo piece sits on a fixed leg — if your chair swings or rocks, it is not this line, and the Heartland guide is the one to open.

Sets ordered together age together. When one Palazzo seat has gone flat, the others have absorbed the same seasons, and rebuilding the visible worst piece alone usually leaves a height step within the group — worth weighing whether the whole set belongs in one order, since every block cuts from your figures in the same run either way.

Design background worth knowing

Palazzo was catalogued for the buyer furnishing a whole yard under one name — the kind of order a dealer wrote up over a weekend and delivered by the truckload. That origin shapes the replacement work today: these pieces arrive in groups, and the question is rarely whether one pad can be cut but whether the group should move together. A matched run keeps sit heights level across the set and the fabric continuous from dining chair to chaise.

The line’s straight-rail discipline is also what makes it approachable: no curved fronts, no crescent rules, no wraparound backs on the static pieces. The adjustable chaise and the swivel dining chair are the two bodies that ask for care, and both are answered the same way — measure the position you actually use, and send the hinge gap where the blocks meet.

Frequently asked questions

Can I buy Palazzo pads from OW Lee direct?

No stocked program exists. Palazzo is delisted; the factory outlet moves leftover-stock pads as sized, and the dealer counter runs custom orders at 18–20 weeks. We sew replacements from zero — your figures, any of 119 materials.

Do universal pads work on O.W. Lee Palazzo furniture?

The proportions work against it. Seat decks on O.W. Lee pieces run deep and particular; universals that clear the width usually fail depth or loft, and curved fronts defeat them outright. Measured builds are the ones that restore the original sit.

What confirms a set as genuine Palazzo?

The dealer invoice or original order record is the decisive document — O.W. Lee sold the line through dealers, not stores. The frame plaque names the maker, and the wide low proportions in the chart above narrow the collection when the paper is gone.

Do you need official specs to sew replacements?

Correct — no spec sheet required. You supply width, depth and seam thickness per block; we double-check the entries against the count of pieces before any foam is shaped, then build to your numbers.

What do Palazzo replacement pads run?

From $168 for the typical block — dimensions and density grade (35D to 65D) do the adjusting, fabric none. Final number confirmed ahead of any cutting.

What’s the build and delivery timeline?

Production follows the order, not a warehouse schedule: 4–7 business days standard, a 3–5 day rush lane, flat-rate delivery after. Door to door, plan on 3–6 weeks.

What an order here includes

  • Ten-plus years on the factory floor — cutting, filling and sewing each order ourselves; nothing is outsourced, nothing ships from a third-party warehouse.
  • Your dimensions are re-verified ahead of any unrolling — each pad’s three numbers checked against the piece count before the cloth comes off the shelf.
  • Nothing sits pre-made: any cloth, any piece, from a single cushion to a forty-block run.
  • If our cut lands outside ±½″ (±¾″ over 36″), or the cloth or the build is wrong, the piece is remade free.

Palazzo pads from $168 per piece: name the line, send the figures, confirm the quote.

Build My Palazzo Cushions →

Unsure of the name on your frames? Write with photos — identification comes first here too. A different line entirely? Any shape, cut to order, or start on the OW Lee index.

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Shipping & Delivery

Shipping & Delivery

  • Orders over $158 ship free — add a second cushion or an upgrade and shipping’s on us.
  • Smaller orders ship anywhere in the contiguous US for one simple flat fee — always shown before you pay.
  • Made in 7–14 business days. Each cushion is cut and sewn to your measurements after you order, never pulled from a shelf.
  • ±½″ tolerance on all custom cuts — and if we cut it wrong, we remake it free. No forms, no fine print.

Have a deadline? Contact us before ordering and we will tell you honestly whether we can meet it.