Mainstays Orbit Lounger Replacement Cushions — Custom Cut to Your Measurements

From:

$182.00

Start with your shape

Not sure? Pick the closest — every measurement is confirmed before we cut.

Don't see your shape? We make any shape.

Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.

Enter your measurements

Measure the old cushion flat, edge to edge — never the frame.

Units in — decimals (23.5) or fractions (23 1/2)
Your cushion drawing appears here as you type.

Choose your fabric

Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.

Use:
Pattern:

All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.

Review & order

Calculated live from your measurements — every line, no surprises.

Price breakdown

Free shipping over $158 · $29 flat below

Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote

Your cushion
Your configuration
Photo (optional)

Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.

JPG, PNG or WebP · up to 10 MB each · max 3

Factory Direct

Cut and sewn by the factory that ships them — no middlemen.

119 Fabrics

One price for every fabric. Pick by look, not budget.

±½″ Tolerance

Every dimension re-checked before cutting. Outside tolerance, remade free.

Remake Free

If we cut it wrong, we remake it — no arguments.

Description

The Orbit Lounger is the best-documented Mainstays piece — an owner resource tracks the frames, the era pricing and the discontinued status. Here is the record, and how a full-thickness round rebuild runs.

The Orbit Lounger line at a glance

The Orbit Lounger is Mainstays’ round steel lounger — frames at 77″ long × 61″ wide with original cushions only 2″ thick. The owner resource at orbitlounger.com documents the whole story: the closest stockable workaround was a 66″-diameter × 3″ round pad at $175–199 era pricing, and as of its June 2024 update, replacement cushions remain undiscovered — discontinued.

So we don’t guess. Confirm your frame with the reference below, measure the pad diameter and thickness, and we cut a full-thickness Orbit rebuild — a 50D-plus core cut round to your measured diameter, in any of 119 fabrics.

Check three things: (1) the frame — 77 × 61 round-steel loungers with the circular pad deck; (2) the era — Walmart sold these in the Mainstays price band; (3) the pad — a 2″-class original on a 66″-class deck. Our full measuring guide walks you through it.

How to tell you have the Orbit Lounger

Start with the shape: the Orbit Lounger is round — a circular pad deck on a steel base, not a rectangle. That alone separates it from every other Mainstays series.

Lean on the owner resource: orbitlounger.com tracks the frames and the replacement hunt, updated June 2024 — “not been able to find Orbit Lounger replacement cushions” is the documented status. The circular-pad workaround (66″ × 3″ stock rounds) was the best fit anyone found, at $175–199 era pricing.

Don’t confuse it with: egg chairs and hanging loungers — different geometry, different rebuild — and with rectangular Mainstays loungers in the thin-pad class.

Era matters: the pad is the furniture here. Sun bakes the top, the 2″ original compresses to nothing, and the round frame stays sound underneath. The rebuild spec is a full-thickness 50D-plus core cut to your measured diameter — the thickness the original never had.

The documented Orbit Lounger record

The owner resource publishes the reference trail — as documented:

Reference As listed (checked October 2026) Status
Orbit Lounger metal frame frame 77″ long × 61″ wide; original cushion 2″ class frame spec, owner resource
Circular-pad workaround closest stockable piece: a 66″-diameter × 3″ round pad $175–199 era pricing
Replacement status (June 2024 update) “not been able to find Orbit Lounger replacement cushions” discontinued

The documented record ends at discontinued — which makes your measured diameter the spec. A full thickness rebuild runs an estimated $182 per typical piece basis, cut round to your numbers.

Reading the chart: Rows are the orbitlounger.com owner resource as published and checked October 2026. Your measured diameter and thickness outrank every row.
Independent workshop: CushionMill is not affiliated with Mainstays. Collection names are used to identify the frame you own — every cushion is cut to your measurements, not sold as an official Mainstays part.

Frame at hand? Send a photo with the diameter across the pad deck — round rebuilds quote from that one number plus thickness.

Measure before you order

Measure first: the diameter across the pad deck at its widest, plus thickness at the edge — round pieces take two numbers, not three. Our measuring guide covers the round case; every Orbit rebuild we sew is cut to your measured diameter.

The rectangular Mainstays series — Lawson Ridge and Willow Springs — and the full background sit on the Mainstays page. Round and egg-class rebuilds also start from the round cushions page.

Fabric options & estimated pricing

Same measured cut, every fabric one price. Cotton linen is the durable everyday pick; tech fabric is water-resistant and wipes clean; premium velvet delivers the high-end look and stands up to cat claws. For a lounger that lives in full sun the solution-dyed acrylic route is the one that shrugs off seasons.

What you order What we need from you How pricing works
Single cushion Three numbers: width × depth × thickness at the seam Set by size and foam density — every fabric one price
Complete piece (seat + back) Three numbers per cushion block Priced per piece — order any count, no minimums
Full Orbit Lounger set A count of pieces, piece by piece Batched in the configurator — quote confirmed before anything is cut

Custom round rebuilds are estimated from $182 per typical piece and scale with diameter and foam density (35D to 65D) — every fabric one price, the final quote settled at checkout, nothing cut before your numbers are confirmed. Covers close with a zippered closure (covers remove for washing).

solid in Cabana Stripe Canvas stripe Blue — cushion fabric option

Frequently asked questions

Does Mainstays still sell Orbit Lounger cushions?

No — the documented status is discontinued: the owner resource’s June 2024 update records that no replacement source was found. The stock-round workaround class (66″ × 3″) is gone at retail too. A measured rebuild is the route.

Will universal cushions fit a Mainstays Orbit Lounger piece?

None, effectively — a 66″-plus round pad for a discontinued lounger matches nothing on today’s shelves. Cut-to-diameter is the only fit.

How do I confirm my set is really Orbit Lounger?

The round pad deck on the 77 × 61 frame names the piece outright; the owner resource photos match the profiles.

Can you make cushions without official specs?

Yes — that is our normal route for uncharted lines. You measure width, depth, and thickness per cushion; we re-verify the numbers against the piece count before cutting and sew to your figures.

How much do Orbit Lounger replacement cushions cost?

Custom pieces are estimated from $182 per typical piece and scale with size and foam density (35D to 65D) — every fabric one price, final quote confirmed before anything is cut.

How long do they take to make and ship?

Every set is cut and sewn after you order — crafted in 4–7 business days, rush service 3–5 business days, then flat-rate shipping to your door; plan on 3–6 weeks door to door.

What you get ordering from us

  • Custom cushion factory for 10+ years — we cut, fill, and sew every order ourselves. Nothing is brokered or dropshipped.
  • Before any fabric is unrolled, the measurements you sent are re-verified — three numbers per cushion, checked against the piece count.
  • Nothing is stocked — any fabric, any piece, one cushion or forty.
  • Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.

Orbit Lounger rebuilds estimated from $182 per piece — measure the diameter, quote in 4 steps.

Build My Orbit Lounger Cushions →

Round-deck measurement questions? Ask us — two numbers quote it. Not an Orbit after all? Any shape, custom built — or start from the Mainstays index.

Shipping & Delivery

Shipping & Delivery

  • Orders over $158 ship free — add a second cushion or an upgrade and shipping’s on us.
  • Smaller orders ship anywhere in the contiguous US for one simple flat fee — always shown before you pay.
  • Made in 7–14 business days. Each cushion is cut and sewn to your measurements after you order, never pulled from a shelf.
  • ±½″ tolerance on all custom cuts — and if we cut it wrong, we remake it free. No forms, no fine print.

Have a deadline? Contact us before ordering and we will tell you honestly whether we can meet it.