Mainstays Orbit Lounger Replacement Cushions — Custom Cut to Your Measurements
From:
$182.00
Start with your shape
Not sure? Pick the closest — every measurement is confirmed before we cut.
Don't see your shape? We make any shape.
Straight edges? A top photo + the edge numbers is all we need. Curved? Trace it on paper next to a tape measure and email us a photo.
Enter your measurements
Measure the old cushion flat, edge to edge — never the frame.
Choose your fabric
Five families, 119 cuts, one flat rate — pick by look and feel. Click a family to see its swatches below, or its ⓘ for what the fabric is and where it works best.
No fabrics match the current filters — clear one above.
All covers cut to your exact dimensions — no stock sizes, zippered covers that remove for washing.
Review & order
Calculated live from your measurements — every line, no surprises.
Free shipping over $158 · $29 flat below
Estimates only — we re-verify every dimension before cutting and will contact you if anything looks off. Prefer email? Email me this quote
Odd shape or tricky frame? Upload a photo of your furniture or old cushion — one overall shot, plus a top and side view of the old cushion if you can.
JPG, PNG or WebP · up to 10 MB each · max 3
Cut and sewn by the factory that ships them — no middlemen.
One price for every fabric. Pick by look, not budget.
Every dimension re-checked before cutting. Outside tolerance, remade free.
If we cut it wrong, we remake it — no arguments.
The Orbit Lounger is the best-documented Mainstays piece — an owner resource tracks the frames, the era pricing and the discontinued status. Here is the record, and how a full-thickness round rebuild runs.
The Orbit Lounger line at a glance
The Orbit Lounger is Mainstays’ round steel lounger — frames at 77″ long × 61″ wide with original cushions only 2″ thick. The owner resource at orbitlounger.com documents the whole story: the closest stockable workaround was a 66″-diameter × 3″ round pad at $175–199 era pricing, and as of its June 2024 update, replacement cushions remain undiscovered — discontinued.
So we don’t guess. Confirm your frame with the reference below, measure the pad diameter and thickness, and we cut a full-thickness Orbit rebuild — a 50D-plus core cut round to your measured diameter, in any of 119 fabrics.
Check three things: (1) the frame — 77 × 61 round-steel loungers with the circular pad deck; (2) the era — Walmart sold these in the Mainstays price band; (3) the pad — a 2″-class original on a 66″-class deck. Our full measuring guide walks you through it.
How to tell you have the Orbit Lounger
Start with the shape: the Orbit Lounger is round — a circular pad deck on a steel base, not a rectangle. That alone separates it from every other Mainstays series.
Lean on the owner resource: orbitlounger.com tracks the frames and the replacement hunt, updated June 2024 — “not been able to find Orbit Lounger replacement cushions” is the documented status. The circular-pad workaround (66″ × 3″ stock rounds) was the best fit anyone found, at $175–199 era pricing.
Don’t confuse it with: egg chairs and hanging loungers — different geometry, different rebuild — and with rectangular Mainstays loungers in the thin-pad class.
Era matters: the pad is the furniture here. Sun bakes the top, the 2″ original compresses to nothing, and the round frame stays sound underneath. The rebuild spec is a full-thickness 50D-plus core cut to your measured diameter — the thickness the original never had.
The documented Orbit Lounger record
The owner resource publishes the reference trail — as documented:
| Reference | As listed (checked October 2026) | Status |
|---|---|---|
| Orbit Lounger metal frame | frame 77″ long × 61″ wide; original cushion 2″ class | frame spec, owner resource |
| Circular-pad workaround | closest stockable piece: a 66″-diameter × 3″ round pad | $175–199 era pricing |
| Replacement status (June 2024 update) | “not been able to find Orbit Lounger replacement cushions” | discontinued |
The documented record ends at discontinued — which makes your measured diameter the spec. A full thickness rebuild runs an estimated $182 per typical piece basis, cut round to your numbers.
Frame at hand? Send a photo with the diameter across the pad deck — round rebuilds quote from that one number plus thickness.
Measure before you order
Measure first: the diameter across the pad deck at its widest, plus thickness at the edge — round pieces take two numbers, not three. Our measuring guide covers the round case; every Orbit rebuild we sew is cut to your measured diameter.
The rectangular Mainstays series — Lawson Ridge and Willow Springs — and the full background sit on the Mainstays page. Round and egg-class rebuilds also start from the round cushions page.
Fabric options & estimated pricing
Same measured cut, every fabric one price. Cotton linen is the durable everyday pick; tech fabric is water-resistant and wipes clean; premium velvet delivers the high-end look and stands up to cat claws. For a lounger that lives in full sun the solution-dyed acrylic route is the one that shrugs off seasons.
| What you order | What we need from you | How pricing works |
|---|---|---|
| Single cushion | Three numbers: width × depth × thickness at the seam | Set by size and foam density — every fabric one price |
| Complete piece (seat + back) | Three numbers per cushion block | Priced per piece — order any count, no minimums |
| Full Orbit Lounger set | A count of pieces, piece by piece | Batched in the configurator — quote confirmed before anything is cut |
Custom round rebuilds are estimated from $182 per typical piece and scale with diameter and foam density (35D to 65D) — every fabric one price, the final quote settled at checkout, nothing cut before your numbers are confirmed. Covers close with a zippered closure (covers remove for washing).

Frequently asked questions
Does Mainstays still sell Orbit Lounger cushions?
No — the documented status is discontinued: the owner resource’s June 2024 update records that no replacement source was found. The stock-round workaround class (66″ × 3″) is gone at retail too. A measured rebuild is the route.
Will universal cushions fit a Mainstays Orbit Lounger piece?
None, effectively — a 66″-plus round pad for a discontinued lounger matches nothing on today’s shelves. Cut-to-diameter is the only fit.
How do I confirm my set is really Orbit Lounger?
The round pad deck on the 77 × 61 frame names the piece outright; the owner resource photos match the profiles.
Can you make cushions without official specs?
Yes — that is our normal route for uncharted lines. You measure width, depth, and thickness per cushion; we re-verify the numbers against the piece count before cutting and sew to your figures.
How much do Orbit Lounger replacement cushions cost?
Custom pieces are estimated from $182 per typical piece and scale with size and foam density (35D to 65D) — every fabric one price, final quote confirmed before anything is cut.
How long do they take to make and ship?
Every set is cut and sewn after you order — crafted in 4–7 business days, rush service 3–5 business days, then flat-rate shipping to your door; plan on 3–6 weeks door to door.
What you get ordering from us
- Custom cushion factory for 10+ years — we cut, fill, and sew every order ourselves. Nothing is brokered or dropshipped.
- Before any fabric is unrolled, the measurements you sent are re-verified — three numbers per cushion, checked against the piece count.
- Nothing is stocked — any fabric, any piece, one cushion or forty.
- Outside ±½″ (±¾″ beyond 36″) on our cut, wrong fabric, or wrong build — remade free of charge.
Orbit Lounger rebuilds estimated from $182 per piece — measure the diameter, quote in 4 steps.
Build My Orbit Lounger Cushions →
Round-deck measurement questions? Ask us — two numbers quote it. Not an Orbit after all? Any shape, custom built — or start from the Mainstays index.
Shipping & Delivery
- Orders over $158 ship free — add a second cushion or an upgrade and shipping’s on us.
- Smaller orders ship anywhere in the contiguous US for one simple flat fee — always shown before you pay.
- Made in 7–14 business days. Each cushion is cut and sewn to your measurements after you order, never pulled from a shelf.
- ±½″ tolerance on all custom cuts — and if we cut it wrong, we remake it free. No forms, no fine print.
Have a deadline? Contact us before ordering and we will tell you honestly whether we can meet it.
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