25" x 25" Outdoor Cushions – Custom Made to Your Exact Size
Cut to your measurements — width, depth, and thickness — not to a stock chart. Factory-direct, no minimums.
The 25-inch square is the odd module between the 24 deep-seating standard and the oversized 26 — and it’s a real factory size, not a rounding error: several Hampton Bay series cut their lounge and sofa seats at exactly 25 x 25, as the library table below shows. If your set measures 25, ordering 24 stock pads leaves a gap at every corner that collects debris and shifts underfoot.
We cut every 25 x 25 outdoor cushion to your measurements — width, depth, thickness — in three fabric tiers, from Tech Fabric, our waterproof, wipe-clean leather-like workhorse, to Premium Velvet, plush claw-resistant velvet. Five inches is the working thickness for deep seating; 4″ suits tailored profiles. High-density foam upgrades to 65D are available, one cushion or a full set.
Pricing — estimated starting at
| Fabric tier | Estimated price* |
|---|---|
| Cotton Linen | $122 |
| Tech Fabric | $150 |
| Premium Velvet | $187 |
*One cushion, 25 × 25 in. (4.34 sq ft top surface): $39 make-base + 4.34 sq ft × fabric rate ($19.0/sq ft, $25.5/sq ft, $34.0/sq ft). Thickness, foam density, and the sewn closure is confirmed at checkout — and every dimension is confirmed with you before we cut.
For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order cushions in common sizes (16×16 through 24×24) run roughly $71–$119 before shipping — and most only reveal that price after a quote request. We publish the formula above so you can check the math before you order.
Fits these furniture series
Factory-original cushions measured at 25 ± 1½″ × 25 ± 1½″ — 13 pieces across 9 furniture series. If your set is listed, click through for the full piece-by-piece chart.
| Series | Piece | Part | Factory size (W × D × T) |
|---|---|---|---|
| Miramar | Lounge Chair | Seat | 25 × 25 × 5 in. measured |
| Monticello | Lounge Chair | Seat | 25 × 25 × 5 in. measured |
| Monticello | Sofa | Seat | 25 × 25 × 5 in. measured |
| Pacific Grove | Lounge Chair | Seat | 25 × 25 × 5 in. measured |
| Woodbury | Lounge Chair | Seat | 25 × 25.25 × 5 in. measured |
| Woodbury | Sofa | Seat | 25.25 × 25.5 × 5 in. measured |
| Melbourne | Lounge Chair | Seat | 24 × 25 × 4 in. measured |
| Middletown | Lounge Chair | Seat | 24 × 25 × 5.5 in. measured |
| Verrado | Club Chair | Seat | 24 × 25 × 6 in. measured |
| Verrado | Loveseat | Seat | 24 × 25 × 6 in. measured |
| Chateau | Lounge Chair | Seat | 24 × 25.5 × 5 in. measured |
| Woodbury | Loveseat | Seat | 26 × 25.5 × 5 in. measured |
| Beachside | Sectional (Loveseat) | Seat | 24.41 × 24.41 × 5 in. (pending verification) |
Matching tolerance: width and depth each within 1.5 in. of 25 x 25. Entries marked measured are factory-original pieces from our measurement library; entries marked (pending verification) await re-measurement. Every dimension is re-verified against your order before we cut. We are not affiliated with the brands listed — names are used for fit identification.
Exact fit in any size — get an instant quote.
Measure your 25 x 25 seat
- Old cushion flat on a table: width edge to edge, depth front to back, thickness seam to seam — never squeezed.
- No old cushion? Measure the seat deck between the frame rails and arms, and send the raw numbers rather than rounding.
- Photograph the label under the frame first — a model number can match you to a documented series chart in seconds.
Full walkthrough with photos: How to Measure (and Identify) Your Cushions.
More measuring help: How to measure radius corners · 9 cushion measurement mistakes that cause remakes
Thickness & Foam for a 25 x 25
Twenty-five inch squares are deep-seating stock — the seat module of standard lounge chairs and loveseat blocks. Five inches is the thickness that earns the depth; 6 is the plush tier; below 4.5 the pad dishes between seams long before the cover shows wear. Back cushions on these frames carry their own 4–7 inch loft and often a wedge profile.
Density is the multi-year decision: 50D for daily lounging, 60D for nap-grade frames, 65D for mattress duty. Order the set in one run — seats, backs, ottomans — so loft and dye lot agree across every block.
Fabric choices at 25 x 25
Deep-seating pads are the patio’s most-exposed surfaces after the chaise. Tech Fabric for open sets (waterproof, wipe-clean), Cotton Linen under cover, Premium Velvet indoors. For the honest brand-name comparison see Sunbrella-grade performance tiers; the full tier logic is in the outdoor fabric guide.
Premium Olefin · Beige
Premium Olefin · Deep green
Premium Olefin · Red
From the 119-fabric swatch library — free samples ship with every quote.
Frequently asked questions
Is 25 x 25 close enough to 24 x 24?
No — an inch of play shows at all four corners of a square pad. The good news: 25 costs the same as 24 here, because everything is cut to order.
Which Hampton Bay sets use a 25 x 25 seat?
The library table above lists every series measured within three-quarters of an inch — click through for the piece-by-piece charts.
What thickness for a 25 x 25 lounge seat?
5″ is the factory standard at this size; 6″ for plush profiles. Match your old pad’s side measurement to keep seat height unchanged.
Which Hampton Bay series use 25 x 25 seats?
Several — Melbourne’s lounge chair runs 24 × 25, Verrado’s club chairs 24 × 25, Middletown’s lounge 24 × 25.5, and the Martha Stewart side runs its own near-squares (Lily Bay, Miramar, Cedar Island). The fits table below lists every documented piece; click through for the full chart.
Should loveseat seats be one pad or two?
Replace like with like: pull the old cushion — one joined deck or two blocks — and match the original build. Two blocks rotate individually; one joined deck has no mid-seam. Either way, order the pair from one fabric run.
Is 25 x 25 x 5 a real factory size?
Yes — it is documented in our measurement library, not estimated: Miramar lounge chairs, Monticello lounge and sofa seats, and Pacific Grove lounge seats all left their factory at 25 × 25 × 5, measured from the original pieces. If your frame is one of these lines, the series chart under each link holds every piece of the set.
Thickness picks for a 25 x 25
Twenty-five-inch squares are deep-seating geometry, and the thickness ladder is the whole comfort decision. The documented originals at this square — Miramar, Monticello, Pacific Grove — left the factory at five inches, which is the strongest evidence there is: the frames were built to that seat height.
| Thickness | Where it belongs | The honest trade-off |
|---|---|---|
| 3″ | Never, on a true 25-inch deck | Undersells the frame; dishes within a season of daily use |
| 4″ | Tailored profiles, covered patios | Firmer sit; keeps a low-slung frame looking deliberate |
| 5″ | The factory standard at this square | The thickness the seat height was designed around |
| 6″ | Plush builds, nap-grade frames | Raises seat height; check arm and back rail clearance |
One caution at the top of the ladder: six inches changes the geometry — arms sit lower relative to the seat, the back rail may need its loft rethought, and getting on and off becomes a different movement. Five is the number that restores; six is the number that redesigns.
25 x 25 on loveseats
Loveseats at this scale take two squares end to end or one joined pad — and the library says two: the Monticello and Woodbury loveseat seats are charted as their own measured pieces, cut per seat. Two pads rotate and flip individually, which spreads the wear that always concentrates on the side people favor; one joined pad cannot. The gap between two squares is a seam line, not a defect — deep-seating loveseats were built with a mid-rail under it.
If the deck is truly one unbroken surface with no mid-rail, a joined 50-inch pad is the right build — send the full deck number and note the one-piece construction; it prices as its own area, same formula.
