Custom Outdoor Chaise Lounge Cushions, Made to Your Measurements
Factory-direct, cut to your measurements — any chaise, any brand, any fabric.
Outdoor chaise lounge cushions are the hardest replacement in the patio set: every brand cuts its seat a different length, the back folds at its own hinge point, and off-the-shelf pads leave inches of overhang at the footrest and a gap at the hinge. If your chaise came with a patio set a few seasons old, the originals are probably faded, flat, or discontinued entirely.
We solve it the factory way: send us your measurements — seat length, back height, width, and where the hinge breaks — and we cut, fill, and sew a cushion that fits your exact frame. Choose a one-piece hinged cushion or separate seat and back pads, in cotton linen, tech fabric, or premium velvet. Made to order by the factory that ships them — no middleman, no stock sizes, no guessing.
Build Your Chaise Lounge Cushion
Build your chaise lounge cushion — start with the shape below.
Enter seat length, back height, width, and hinge position — then pick your fabric tier and see an instant estimate with a dimension drawing you can keep.
Need a different shape? Start from all 11 shapes →
Pricing — estimated starting at
| Fabric tier | Estimated price* |
|---|---|
| Cotton Linen | $298 |
| Tech Fabric | $314 |
| Premium Velvet | $331 |
*One chaise set (seat + back, 23.5 × 50 + 23.5 × 26 in.): $39 make-base + 12.4 sq ft × rate ($17.38/$18.49/$19.62 per sq ft, 5" foam + fabric) × 1.20 chaise factor. Smaller chaises start at $281; longer 75-inch models run higher. Every dimension is confirmed with you before we cut.
For comparison: U.S. custom-configurator specialists’ 2026 listings for made-to-order chaise sets start well above formula price once configured — and most only reveal that number after a quote request. We publish the formula above so you can check the math before you order.
Popular Chaise Lounge Sizes We Cut
Chaise lounge cushions run the widest size spread of any patio piece — lengths 46 to 75 inches across brands, widths 21 to 26. Real factory measurements from popular Hampton Bay and Martha Stewart models, useful as a sanity check, not as a size chart:
| Piece | Typical size | Notes |
|---|---|---|
| Spring Haven chaise | 23.5 × 50 × 5 seat; 23.5 × 26 × 5 back | Factory-measured — Hampton Bay deep-seating line |
| Lake Adele chaise | 22.5 × 46 × 5 seat; 22.5 × 28.5 × 5 back | Factory-measured — Martha Stewart |
| Cedar Island chaise | 26 × 49 × 5 seat; 26 × 26.5 × 5 back | Factory-measured — the wide one |
| Oak Cliff chaise | 24.5 × 48.5 × 5.5 seat; 24 × 27.5 × 5.5 back | Factory-measured — thick-build line |
| Miramar chaise (75" extra-long) | 23.5 × 75 × 5, one-piece | Factory-measured [to verify] — the long tail |
Data from factory-original cushions and supplier listings, re-verified against your order before we cut. Browsing by brand? See Hampton Bay chaise cushions by series and Martha Stewart chaise cushions by series. We are not affiliated with the brands listed — names are used for fit identification.
Yours differs? That’s the point — we cut to your numbers.
How to Measure a Chaise Lounge Cushion
- Measure the seat deck from the hinge line (where the back meets the seat) to the end of the footrest — never the outside of the frame.
- Width goes at the widest point of the seat, including any curved surface laid flat.
- On one-piece cushions, note the hinge position: inches from the left edge to the bend line.
- For the back, measure from the hinge to the top edge, then thickness at the side.
Full walkthrough with photos: our measuring guide.
Build details — sewing style and fastening options confirmed with your dimensions before cutting.
Fabric for Full-Sun Chaises
Outdoor chaise cushions live in full sun more than any other seat on the patio. Tech fabric takes rain and spills with a wipe-down; premium velvet brings the high-end look and stands up to cat claws; cotton linen is the comfortable pick for covered placements. Same cut, your choice of fabric — every option is sewn to the same measurements. See the full fabric guide for the tier-by-tier comparison.
Seven of the 119 fabrics in the swatch library — free samples ship with every quote.
Frequently asked questions
How do I measure a chaise lounge cushion?
Measure the seat deck from the hinge line (where the back meets the seat) to the end of the footrest, then the width at the widest point. For the back, measure from the hinge to the top edge. Measure the old cushion flat on a table — never the frame — and note the hinge position on one-piece styles.
Should I get a one-piece hinged cushion or separate seat and back?
One-piece (hinged) covers the bend in one clean line and never separates — best if your chaise adjusts rarely. Separate pieces are easier to flip, rotate, and wash, and let you replace only what wears out. We make both from the same measurements.
Why won’t a standard chaise cushion fit my patio set?
Seat lengths run from 46 to 75 inches across brands, and widths from 21 to 26. A "universal" pad is cut for none of them exactly. That’s why every cushion we make starts with your tape measure, not our size chart.
Can I order a standard chaise cushion size instead of custom?
Standard sizes too — in 3 clicks. Most patio chaise decks cluster around 22–24 inches wide by 46–60 inches long (hinged); if yours is one of those, type the numbers into the customizer and get the same instant factory-direct quote — nothing is warehoused, so no size is ever out of stock. Length is where chaises wander, so the half-minute with a tape measure still pays.
Made by the factory that ships them
- Outdoor cushion factory for 10+ years — we cut, fill, and sew every order ourselves.
- Every dimension you send is re-checked before a single yard of fabric is cut.
- Made-to-order means any fabric, any piece, no minimum.
- Cut to ± ½ inch of your confirmed dimensions, in writing — outside tolerance, remade free.
Related categories
- Lounge Chair Cushions — the horizontal low-slung lounger word family
- Deep Seat Patio Cushions — 5–6 inch builds for lounging frames
- Outdoor Cushions — the hub for every patio, porch and deck shape
Further reading from the blog
- Chaise lounge cushion measurements — the complete fit guide for every hinge style — the article behind this page
- How to measure outdoor cushions — the full step-by-step measuring method
- Deep seat cushions — sizing and replacement for oversized frames
